Static and dynamic experimental validation of analytical homogenization models for corrugated core sandwich panels

Abstract A typical procedure to speed up simulations involving corrugated core sandwich panels consists in replacing the complex shaped core with an equivalent homogeneous layer. The properties of the equivalent material, usually orthotropic, can be determined by means of FE-based techniques, experimental tests or analytical formulations. In particular, analytical methodologies have been deeply investigated in the last decades in the literature, leading to a general formulation valid for every kind of corrugations. The aim of this paper is to perform an experimental campaign on some available sinusoidal corrugated core panels. Moreover, the mentioned general formulation is extended and it is used to build homogenized models. An investigation is carried out on the deviation of the corrugation from the idealized sinusoidal shape and its effects on equivalent parameters. Results from the measurements, in terms of static and dynamic behaviour, will be compared to numerical data obtained from the homogenized models, assuming either an idealized sinusoid or the real corrugation. The importance of accurately representing the core shape is proved by the greater accuracy provided by the general formulation.

[1]  Tomohiro Yokozeki,et al.  Mechanical properties of corrugated composites for candidate materials of flexible wing structures , 2006 .

[2]  K. Magnucki,et al.  STRENGTH AND BUCKLING OF SANDWICH BEAMS WITH CORRUGATED CORE , 2013 .

[3]  M. J. Cowling,et al.  Adhesively bonded steel corrugated core sandwich construction for marine applications , 1998 .

[4]  Samir Allaoui,et al.  Elastic behavior of corrugated cardboard: experiments and modeling , 2004 .

[5]  Poorvi Patel,et al.  Local buckling and collapse of corrugated board under biaxial stress , 1997 .

[6]  Niccolò Baldanzini,et al.  Equivalent properties for corrugated cores of sandwich structures: A general analytical method , 2014 .

[7]  Tomas Nordstrand,et al.  On the Elastic Stiffnesses of Corrugated Core Sandwich , 2001 .

[8]  J. C. Suhling,et al.  AMD-Vol. 231/MD-Vol. 85 Mechanics of Cellulosic Materials — 1999 ASME 1999 NONLINEAR FINITE ELEMENT MODELING OF CORRUGATED BOARD , 2000 .

[9]  Tomas Nordstrand Analysis and testing of corrugated board panels into the post-buckling regime , 2004 .

[10]  Jose Maria Kenny,et al.  Impact testing and simulation of composite sandwich structures for civil transportation , 2000 .

[11]  Niccolò Baldanzini,et al.  An equivalent material formulation for sinusoidal corrugated cores of structural sandwich panels , 2013 .

[12]  Vikram Deshpande,et al.  The compressive and shear responses of corrugated and diamond lattice materials , 2006 .

[13]  Samir Allaoui,et al.  Effects of the environmental conditions on the mechanical behaviour of the corrugated cardboard , 2009 .

[14]  Randall J. Allemang,et al.  THE MODAL ASSURANCE CRITERION–TWENTY YEARS OF USE AND ABUSE , 2003 .

[15]  S. Allaoui,et al.  Phenomena governing uni-axial tensile behaviour of paperboard and corrugated cardboard , 2009 .