Reliability estimation of a system subject to condition monitoring with two dependent failure modes

ABSTRACT A new competing risk model is proposed to calculate the Conditional Mean Residual Life (CMRL) and Conditional Reliability Function (CRF) of a system subject to two dependent failure modes, namely, degradation failure and catastrophic failure. The degradation process can be represented by a three-state continuous-time stochastic process having a healthy state, a warning state, and a failure state. The system is subject to condition monitoring at regular sampling times that provides partial information about the system is working state and only the failure state is observable. To model the dependency between two failure modes, it is assumed that the joint distribution of the time to catastrophic failure and sojourn time in the healthy state follow Marshal–Olkin bivariate exponential distributions. The Expectation–Maximization algorithm is developed to estimate the model's parameters and the explicit formulas for the CRF and CMRL are derived in terms of the posterior probability that the system is in the warning state. A comparison with a previously published model is provided to illustrate the effectiveness of the proposed model using real data.

[1]  Lirong Cui,et al.  Analytical method for reliability and MTTF assessment of coherent systems with dependent components , 2007, Reliab. Eng. Syst. Saf..

[2]  M. I. Beg,et al.  Concomitant of Order Statistics in the Bivariate Exponential Distributions of Marshall and Olkin , 1996 .

[3]  Maurizio Guida,et al.  A competing risk model for the reliability of cylinder liners in marine Diesel engines , 2009, Reliab. Eng. Syst. Saf..

[4]  Khac Tuan Huynh,et al.  A periodic inspection and replacement policy for systems subject to competing failure modes due to degradation and traumatic events , 2011, Reliab. Eng. Syst. Saf..

[5]  I. Olkin,et al.  A Multivariate Exponential Distribution , 1967 .

[6]  Donghua Zhou,et al.  Remaining useful life estimation - A review on the statistical data driven approaches , 2011, Eur. J. Oper. Res..

[7]  Richard E. Barlow,et al.  Statistical Theory of Reliability and Life Testing: Probability Models , 1976 .

[8]  Inmaculada Torres Castro,et al.  A condition-based maintenance for a system subject to multiple degradation processes and external shocks , 2015, Int. J. Syst. Sci..

[9]  Matteo Corbetta,et al.  Real-time prognosis of random loaded structures via Bayesian filtering: A preliminary discussion , 2015 .

[10]  Ji Hwan Cha,et al.  A Dependent Competing Risks Model for Technological Units Subject to Degradation Phenomena and Catastrophic Failures , 2016, Qual. Reliab. Eng. Int..

[11]  Juan Chiachio,et al.  Condition-based prediction of time-dependent reliability in composites , 2015, Reliab. Eng. Syst. Saf..

[12]  Yan Gao,et al.  An application of DPCA to oil data for CBM modeling , 2006, Eur. J. Oper. Res..

[13]  Qianmei Feng,et al.  Reliability modeling for dependent competing failure processes with changing degradation rate , 2014 .

[14]  David W. Coit,et al.  Reliability and maintenance modeling for systems subject to multiple dependent competing failure processes , 2010 .

[15]  Michael E. Cholette,et al.  Degradation modeling and monitoring of machines using operation-specific hidden Markov models , 2014 .

[16]  Jiangbin Yang,et al.  Dynamic Response of Residuals to External Deviations in a Controlled Production Process , 2000, Technometrics.

[17]  H. K. Nandi A Complete Class of Compound Decision Procedures , 1960 .

[18]  F. Proschan,et al.  Estimating Dependent Life Lengths, with Applications to the Theory of Competing Risks , 1981 .

[19]  Rui Kang,et al.  Failure mechanism dependence and reliability evaluation of non-repairable system , 2015, Reliab. Eng. Syst. Saf..

[20]  Yaping Wang,et al.  Modeling the Dependent Competing Risks With Multiple Degradation Processes and Random Shock Using Time-Varying Copulas , 2012, IEEE Transactions on Reliability.

[21]  Wenbin Wang,et al.  A case study of remaining storage life prediction using stochastic filtering with the influence of condition monitoring , 2014, Reliab. Eng. Syst. Saf..

[22]  Xiao Liu,et al.  Condition-based maintenance for continuously monitored degrading systems with multiple failure modes , 2013 .

[23]  H. Block Multivariate Exponential Distribution , 2006 .

[24]  Loon Ching Tang,et al.  Reliability analysis and spares provisioning for repairable systems with dependent failure processes and a time-varying installed base , 2016 .

[25]  Viliam Makis,et al.  Optimal Bayesian fault prediction scheme for a partially observable system subject to random failure , 2011, Eur. J. Oper. Res..

[26]  Viliam Makis,et al.  Residual Life Prediction for a System Subject to Condition Monitoring and Two Failure Modes , 2014 .

[27]  Chang-Hua Hu,et al.  A model for online failure prognosis subject to two failure modes based on belief rule base and semi-quantitative information , 2014, Knowl. Based Syst..

[28]  Enrico Zio,et al.  Integrating Random Shocks Into Multi-State Physics Models of Degradation Processes for Component Reliability Assessment , 2015, IEEE Transactions on Reliability.

[29]  Edward J. Sondik,et al.  The Optimal Control of Partially Observable Markov Processes over a Finite Horizon , 1973, Oper. Res..

[30]  Rui Jiang,et al.  Parameter estimation for partially observable systems subject to random failure , 2013 .

[31]  Inmaculada Torres Castro,et al.  A condition-based maintenance of a dependent degradation-threshold-shock model in a system with multiple degradation processes , 2015, Reliab. Eng. Syst. Saf..

[32]  Qianmei Feng,et al.  Reliability analysis of multiple-component series systems subject to hard and soft failures with dependent shock effects , 2016 .

[33]  Sarah M. Ryan,et al.  Value of condition monitoring for optimal replacement in the proportional hazards model with continuous degradation , 2010 .

[34]  Qianmei Feng,et al.  Modeling zoned shock effects on stochastic degradation in dependent failure processes , 2015 .