Simulation-based optimal production planning model using dynamic lead time estimation

Production planning and scheduling models for the semiconductor fabrication manufacturing are suggested in various types according to the objectives and factors taken into consideration. The lead time is one of the important factors in production planning, but there does not exist a simple way to describe and include it in the model. In this paper, the clearing time method is suggested to model the lead time in the fabrication process of the semiconductor manufacturing, so that the dynamically changing environment on the lead time and work in process (WIP) status are considered. It is shown through the experimental computation that the suggested model yields the accurate description on the lead time on the planning model, and the appropriate planning model with good results for the important performance measures in the semiconductor manufacturing.

[1]  Sven Axsäter,et al.  Technical Note - On the Feasibility of Aggregate Production Plans , 1986, Oper. Res..

[2]  Robert C. Leachman,et al.  A general framework for modeling production , 1989 .

[3]  J. Little A Proof for the Queuing Formula: L = λW , 1961 .

[4]  Young Hoon Lee,et al.  Manufacturing cycle time reduction using balance control in the semiconductor fabrication line , 2002 .

[5]  Taeyong Yang,et al.  A due-date based production control policy using WIP balance for implementation in semiconductor fabrications , 2008 .

[6]  Yeong-Dae Kim,et al.  Hierarchical Production Planning for Semiconductor Wafer Fabrication Based on Linear Programming and Discrete-Event Simulation , 2010, IEEE Transactions on Automation Science and Engineering.

[7]  John O. McClain,et al.  Mathematical Programming Approaches to Capacity-Constrained MRP Systems: Review, Formulation and Problem Reduction , 1983 .

[8]  Reha Uzsoy,et al.  Using System Dynamics Simulations to Compare Capacity Models for Production Planning , 2006, Proceedings of the 2006 Winter Simulation Conference.

[9]  H. Gabbay Multi-Stage Production Planning , 1979 .

[10]  Young Hoon Lee,et al.  Daily stepper scheduling rule in the semiconductor manufacturing for MTO products , 2011 .

[11]  R. C. Leachman,et al.  A production planning methodology for semiconductor manufacturing based on iterative simulation and linear programming calculations , 1996 .

[12]  Stephen C. Graves,et al.  A Tactical Planning Model for a Job Shop , 1986, Oper. Res..

[13]  D C LittleJohn A Proof for the Queuing Formula , 1961 .

[14]  R. Uzsoy,et al.  Tractable nonlinear production planning models for semiconductor wafer fabrication facilities , 2006, IEEE Transactions on Semiconductor Manufacturing.