Optimisation of power stations with carbon capture plants – the trade-off between costs and net power

The addition of carbon capture and storage to a power station will impact the net power generated and increase the cost of electricity produced from the power stations. A method is presented to help design the carbon capture and compression process retrofitted to the power station. It combines simulation, automated heat integration and multi-objective optimisation. The methodology is applied to a coal fired power station combined with potassium carbonate based solvent absorption. To capture 90% of the CO2 emissions the energy penalty, the ratio of the change in efficiency of the power station due to the addition of carbon capture and storage relative to the efficiency of the original power station, can be reduced from 38% to 14% using this method. However to minimise the cost of electricity, more modest reductions in energy penalty of 25%–30% are recommended.

[1]  Masaki Iijima,et al.  Development of energy saving technology for flue gas carbon dioxide recovery in power plant by chemical absorption method and steam system , 1997 .

[2]  Gary T. Rochelle,et al.  Rate modeling of CO2 stripping from potassium carbonate promoted by piperazine , 2009 .

[3]  Justin Zachary Options for reducing a coal-fired plant's carbon footprint, Part II , 2008 .

[4]  Luis Puigjaner,et al.  Targeting and design methodology for reduction of fuel, power and CO2 on total sites , 1997 .

[5]  Ajay K. Ray,et al.  A multi-platform, multi-language environment for process modelling, simulation and optimisation , 2007, Int. J. Comput. Appl. Technol..

[6]  Barry Hooper,et al.  Towards large scale CCS , 2011 .

[7]  Bodo Linnhoff,et al.  Total site targets for fuel, co-generation, emissions, and cooling , 1993 .

[8]  Kalyanmoy Deb,et al.  A fast and elitist multiobjective genetic algorithm: NSGA-II , 2002, IEEE Trans. Evol. Comput..

[9]  ChangKyoo Yoo,et al.  Combined pinch and exergy analysis for energy efficiency optimization in a steam power plant , 2010 .

[10]  R. Farrar,et al.  An Engineering Data Book , 1979 .

[11]  Magne Hillestad,et al.  Capital costs and energy considerations of different alternative stripper configurations for post combustion CO2 capture , 2011 .

[12]  Réjean Samson,et al.  Multi-objective design optimization of a natural gas-combined cycle with carbon dioxide capture in a life cycle perspective , 2010 .

[13]  J. G. Brisson,et al.  Steam Optimization with Increased Flexibility in Steam Power Island Design , 2010 .

[14]  Stanley Yokell Maintaining and Repairing Heat Exchanger Tubes , 2008 .

[15]  François Maréchal,et al.  On the use of process integration techniques to generate optimal steam cycle configurations for the power plant industry. , 2009 .

[16]  Umberto Desideri,et al.  Performance modelling of a carbon dioxide removal system for power plants , 1999 .

[17]  Andrew Forbes Alexander Hoadley,et al.  Reducing the energy penalty of CO2 capture and compression using pinch analysis , 2010 .

[18]  Geoff W. Stevens,et al.  Absorption of carbon dioxide into aqueous potassium carbonate promoted by boric acid , 2009 .

[19]  Gade Pandu Rangaiah,et al.  Optimize Your Process Plant For More Than One objective , 2008 .

[20]  Luis M. Romeo,et al.  Integration of power plant and amine scrubbing to reduce CO2 capture costs , 2008 .

[21]  Geoffrey W. Stevens,et al.  The effect of boric acid on the vapour liquid equilibrium of aqueous potassium carbonate , 2011 .

[22]  Ashleigh Cousins,et al.  PRELIMINARY ANALYSIS OF PROCESS FLOW SHEET MODIFICATIONS FOR ENERGY EFFICIENT CO2 CAPTURE FROM FLUE GASES USING CHEMICAL ABSORPTION , 2011 .

[23]  Ali Abbas,et al.  HEN optimization for efficient retrofitting of coal-fired power plants with post-combustion carbon capture , 2011 .

[24]  Alfons Kather,et al.  Optimised integration of post-combustion CO2 capture process in greenfield power plants , 2010 .

[25]  John R. Flower,et al.  Synthesis of heat exchanger networks: I. Systematic generation of energy optimal networks , 1978 .

[26]  Andrew Forbes Alexander Hoadley,et al.  Using multi-objective optimisation in the design of CO2 capture systems for retrofit to coal power stations , 2012 .

[27]  P. Feron,et al.  A survey of process flow sheet modifications for energy efficient CO2 capture from flue gases using chemical absorption , 2011 .

[28]  Robin Smith,et al.  Chemical Process: Design and Integration , 2005 .

[29]  Gade Pandu Rangaiah,et al.  Multi-objective optimization using MS Excel with an application to design of a falling-film evaporator system , 2012 .

[30]  Gary T. Rochelle,et al.  Innovative Absorber/Stripper Configurations for CO2 Capture by Aqueous Monoethanolamine , 2006 .

[31]  Ankur Kapil,et al.  Exploitation of low-grade heat in site utility systems , 2010 .