New Commercially Viable Processing Technologies for the Production of Sugar Feedstocks from Sweet Sorghum (Sorghum bicolor L. Moench) for Manufacture of Biofuels and Bioproducts

Sweet sorghum (Sorghum bicolor L. Moench) has been widely recognized as a promising sugar feedstock crop because it: (i) is among the plants giving the highest yields of carbohydrates per hectare; (ii) is easily cultivated from seed; (iii) has low input requirements and wide geographic suitability; and (iv) has huge breeding potential. One of the fundamental processing areas identified by industry for the commercial, large-scale manufacture of liquid biofuels and bioproducts from sweet sorghum is the stabilization and clarification of juice to make it suitable for concentration into syrup for long-term storage, year-round supply, efficient transport, and acceptable fermentation yields. This paper reviews and discusses recent developments of commercially viable processing technologies to stabilize sweet sorghum juice and syrup feedstocks for use in downstream fermentations for manufacture of biofuels and bioproducts.

[1]  B. Ahring,et al.  Inhibition of ethanol-producing yeast and bacteria by degradation products produced during pre-treatment of biomass , 2004, Applied Microbiology and Biotechnology.

[2]  K. Buchholz,et al.  The quality of frost-damaged sugar beet , 1998 .

[3]  S. Paixão,et al.  Screening of novel yeast inulinases and further application to bioprocesses. , 2013, New biotechnology.

[4]  G. Eggleston Analysis of mannitol, as tracer of bacterial infections in cane and beet sugar factories. , 2010 .

[5]  Chung-Chi Chou,et al.  Handbook of sugar refining: a manual for the design and operation of sugar refining facilities. , 2000 .

[6]  G. Goma,et al.  Aeration strategy: a need for very high ethanol performance in Saccharomyces cerevisiae fed-batch process , 2004, Applied Microbiology and Biotechnology.

[7]  L. Lucia A COMPARISON OF CANE DIFFUSION AND MILLING , 2009 .

[8]  R. Zvauya,et al.  Ethanol production by fermentation of sweet-stem sorghum juice using various yeast strains , 1996, World journal of microbiology & biotechnology.

[9]  Gun Trägårdh,et al.  Membrane technology in the sugar industry , 1988 .

[10]  Ronghou Liu,et al.  Impacts of main factors on bioethanol fermentation from stalk juice of sweet sorghum by immobilized Saccharomyces cerevisiae (CICC 1308). , 2008, Bioresource technology.

[11]  B. Keating,et al.  Observations of the harvesting, transporting and trial crushing of sweet sorghum in a sugar mill. , 2004 .

[12]  R. Steindl Clarification of cane juice for fermentation , 2010 .

[13]  S. S. Madaeni,et al.  Energy consumption for sugar manufacturing. Part I: Evaporation versus reverse osmosis , 2010 .

[14]  W. A. Scheffers,et al.  Oxygen requirements of yeasts , 1990, Applied and environmental microbiology.

[15]  M. Stratford Yeast flocculation: Calcium specificity , 1989 .

[16]  R. C. Smith,et al.  Production of raw sugar from sorghum juices , 1973 .

[17]  S. D. Barros,et al.  Comparison between microfiltration and addition of coagulating agents in the clarification of sugar cane juice - doi: 10.4025/actascitechnol.v34i4.8890 , 2012 .

[18]  H. Ohta,et al.  Fuel ethanol production from sweet sorghum using repeated-batch fermentation. , 2011, Journal of bioscience and bioengineering.

[19]  L. Laopaiboon,et al.  Ethanol production from sweet sorghum juice in repeated-batch fermentation by Saccharomyces cerevisiae immobilized on corncob , 2010, World journal of microbiology & biotechnology.

[20]  J. E. Clayton,et al.  Losses of fermentable sugars in sweet sorghum during storage. , 1982 .

[21]  Jack T. Pronk,et al.  Alcoholic fermentation of carbon sources in biomass hydrolysates by Saccharomyces cerevisiae: current status , 2006, Antonie van Leeuwenhoek.

[22]  Effect of suspended solids on wastewater disinfection efficiency by chlorine dioxide , 1995 .

[23]  V. Man Using high pitching rate for improvement of yeast fermentation performance in high gravity brewing , 2009 .

[24]  M. L. Lopes,et al.  Yeast selection for fuel ethanol production in Brazil. , 2008, FEMS yeast research.

[25]  G. Stewart,et al.  THE EFFECT OF OSMOTIC PRESSURE ON THE PRODUCTION AND EXCRETION OF ETHANOL AND GLYCEROL BY A BREWING YEAST STRAIN , 1980 .

[26]  Habibollah Younesi,et al.  Ethanol fermentation in an immobilized cell reactor using Saccharomyces cerevisiae. , 2004, Bioresource technology.

[27]  David K. Johnson,et al.  Top Value-Added Chemicals from Biomass - Volume II—Results of Screening for Potential Candidates from Biorefinery Lignin , 2007 .

[28]  Dempsey M. Broadhead,et al.  Effect of Planting Date and Maturity on Juice Quality of Rio Sweet Sorghum1 , 1972 .

[29]  H. Tilson,et al.  Acrylamide neurotoxicity in rats: A correlated neurobehavioral and pathological study , 1979 .

[30]  W. Cui,et al.  Biotechnological potential of inulin for bioprocesses. , 2011, Bioresource technology.

[31]  R. Powell,et al.  Biobased Chemicals and Polymers , 2011 .

[32]  Mari S. Chinn,et al.  Processing of materials derived from sweet sorghum for biobased products , 2012 .

[33]  Marcos S. Buckeridge,et al.  Scientific challenges of bioethanol production in Brazil , 2011, Applied Microbiology and Biotechnology.

[34]  J. Hacker,et al.  Sweet Sorghum: Agronomic Evaluation and Potential Application for Australian Agro-Industry , 1988 .

[35]  Gillian Eggleston,et al.  Design and operation of a pilot-plant for the processing of sugarcane juice into sugar at the Southern Regional Research Center in Louisiana , 2011 .

[36]  D. Silva,et al.  Improvement of the ethanol productivity in a high gravity brewing at pilot plant scale , 2003, Biotechnology Letters.

[37]  P. Chang,et al.  Analytical, Biochemical and Physicochemical Aspects of Starch Granule Size, with Emphasis on Small Granule Starches: A Review , 2004 .

[38]  N. Narendranath,et al.  Effect of pH and lactic or acetic acid on ethanol productivity by Saccharomyces cerevisiae in corn mash , 2006, Journal of Industrial Microbiology and Biotechnology.

[39]  Ping Xu,et al.  Optimization of an ethanol production medium in very high gravity fermentation , 2007, Biotechnology Letters.

[40]  K. Steinmetz,et al.  Qualität frostgeschädigter Rüben , 1998 .

[41]  W. L. Bryan,et al.  Solid-state fermentation of sugars in sweet sorghum , 1990 .

[42]  John S. Cundiff,et al.  optimization of Sweet Sorghum Processing Parameters , 1989 .

[43]  Lý Thường Kiệt Using high pitching rate for improvement of yeast fermentation performance in high gravity brewing , 2009 .

[44]  Stefano Amaducci,et al.  Sweet sorghum. An alternative energy crop , 2010 .

[45]  I. Dogaris,et al.  Biotechnological production of ethanol from renewable resources by Neurospora crassa: an alternative to conventional yeast fermentations? , 2013, Applied Microbiology and Biotechnology.

[46]  Mingzhe Gan,et al.  Application of simultaneous saccharification and fermentation (SSF) from viscosity reducing of raw sweet potato for bioethanol production at laboratory, pilot and industrial scales. , 2011, Bioresource technology.

[47]  M. W. Veal,et al.  Influence of juice preparations on the fermentability of sweet sorghum. , 2011 .

[48]  Darryn W. Rackemann,et al.  Membrane filtration of clarified juice , 2010 .

[49]  S. Anastassiadis,et al.  Citric acid production from glucose by yeast Candida oleophila ATCC 20177 under batch, continuous and repeated batch cultivation , 2006 .

[50]  L. Harvey,et al.  Effect of process temperature, pH and suspended solids content upon pasteurization of a model agricultural waste during thermophilic aerobic digestion , 1999, Journal of applied microbiology.

[51]  Shilpi Agarwal,et al.  Ultrafiltration of sugar cane juice for recovery of sugar: analysis of flux and retention , 2001 .

[52]  G. Eggleston,et al.  Development of a sweet sorghum juice clarification method in the manufacture of industrial feedstocks for value-added fermentation products , 2013 .

[53]  Shizhong Li,et al.  A demonstration study of ethanol production from sweet sorghum stems with advanced solid state fermentation technology , 2013 .

[54]  Richard D. Noble,et al.  Membrane separations technology : principles and applications , 1995 .

[55]  M. Faulstich,et al.  Feasibility of simultaneous saccharification and juice co-fermentation on hydrothermal pretreated sweet sorghum bagasse for ethanol production , 2013 .

[56]  Hai Zhao,et al.  Energy-saving direct ethanol production from viscosity reduction mash of sweet potato at very high g , 2010 .

[57]  H. Senn,et al.  The biotechnology of ethanol : classical and future applications , 2005 .

[58]  G. Eggleston,et al.  Reasons for the chemical destruction of sugars during the processing of sugarcane for raw sugar and fuel alcohol production , 2006 .

[59]  P. Honig,et al.  Principles of sugar technology , 1953 .

[60]  E Gnansounou,et al.  Refining sweet sorghum to ethanol and sugar: economic trade-offs in the context of North China. , 2005, Bioresource technology.

[61]  Post-harvest Changes in Sweet Sorghum II: pH, Acidity, Protein, Starch, and Mannitol , 2013, BioEnergy Research.

[62]  O. Reddy,et al.  Optimization of Very High Gravity (VHG) Finger Millet (ragi) Medium for Ethanolic Fermentation by Yeast , 2010 .

[63]  M. Moo-young,et al.  Ethanol fermentation technologies from sugar and starch feedstocks. , 2008, Biotechnology advances.

[64]  M. A. Clarke,et al.  Sucrose Decomposition in Aqueous Solution, and Losses in Sugar Manufacture and Refining , 1997 .

[65]  Elizabeth E. Hood,et al.  Plant biomass conversion , 2011 .

[66]  W. M. Ingledew,et al.  Production of fuel alcohol from hull-less barley by very high gravity technology , 1995 .

[67]  S. Schmidt,et al.  Investigation of thermal decomposition as the kinetic process that causes the loss of crystalline structure in sucrose using a chemical analysis approach (part II). , 2011, Journal of agricultural and food chemistry.

[68]  T. Tew,et al.  Genetic Improvement of Sugarcane (Saccharum spp.) as an Energy Crop , 2008 .

[69]  M. Moo-young,et al.  Continuous ethanol production and evaluation of yeast cell lysis and viability loss under very high gravity medium conditions. , 2004, Journal of biotechnology.

[70]  M. Linko,et al.  PITCHING RATE IN HIGH GRAVITY BREWING , 1993 .

[71]  C. Rolz Ethanol from sugar crops , 1981 .

[72]  T. Phister,et al.  Microbial contamination of fuel ethanol fermentations , 2011, Letters in applied microbiology.

[73]  Harald Wilhelm Walter Roper,et al.  Renewable Raw Materials in Europe — Industrial Utilisation of Starch and Sugar [1] , 2002 .

[74]  W. Vermerris Genetic improvement of bioenergy crops , 2008 .

[75]  M. A. de Morais Jr,et al.  Isolation by genetic and physiological characteristics of a fuel-ethanol fermentative Saccharomyces cerevisiae strain with potential for genetic manipulation , 2005, Journal of Industrial Microbiology and Biotechnology.

[76]  H. Zobel,et al.  Molecules to Granules: A Comprehensive Starch Review , 1988 .

[77]  S. Krishnaveni,et al.  Potentiality of sweet sorghum (Sorghum bicolor, poaceae) for syrup preparation and alcohol production in India , 1990, Economic Botany.

[78]  Mitsuhiro Arakane,et al.  Simultaneous saccharification and fermentation (SSF) of very high gravity (VHG) potato mash for the production of ethanol , 2009 .

[79]  G. Eggleston,et al.  SUGARCANE FACTORY PERFORMANCE OF COLD, INTERMEDIATE, AND HOT LIME CLARIFICATION PROCESSES , 2003 .

[80]  A. Almodares,et al.  Production of bioethanol from sweet sorghum: A review , 2009 .

[81]  M. Riley,et al.  Effects of planting date on sugar and ethanol yield of sweet sorghum grown in Arizona , 2011 .

[82]  L. Fan,et al.  Ethanol fermentation using immobilized cells in a multistage fluidized bed bioreactor. , 1991, Biotechnology and bioengineering.

[83]  W. M. Ingledew,et al.  Production of fuel alcohol from wheat by VHG technology , 1993 .

[84]  Freddy R. Delvaux,et al.  Immobilized yeast cell systems for continuous fermentation applications , 2006, Biotechnology Letters.

[85]  G. Eggleston,et al.  Pilot plant clarification of sweet sorghum juice and evaporation of raw and clarified juices , 2013 .

[86]  B. Legendre,et al.  How combine harvesting of green cane billets with different levels of trash affects production and processing. Part II. Pilot plant processing to sugar , 2012 .

[87]  Guang Hui Xie,et al.  Biomass yield and changes in chemical composition of sweet sorghum cultivars grown for biofuel. , 2009 .

[88]  G. Eggleston Deterioration of cane juice—sources and indicators , 2002 .

[89]  H. Erten,et al.  The Effect of Pitching Rate on Fermentation and Flavour Compounds in High Gravity Brewing , 2007 .

[90]  Johnathan E. Holladay,et al.  Top Value Added Chemicals From Biomass. Volume 1 - Results of Screening for Potential Candidates From Sugars and Synthesis Gas , 2004 .

[91]  P. Thanonkeo,et al.  Ethanol production from sweet sorghum juice in batch and fed-batch fermentations by Saccharomyces cerevisiae , 2007 .

[92]  G. E. Monroe,et al.  Juice Expression from Sweet Sorghum Cultivars of Different Fiber Content , 1985 .

[93]  Jürg M. Blumenthal,et al.  Designing sorghum as a dedicated bioenergy feedstock , 2007 .

[94]  Xiaohong Zhang,et al.  Thin-layer drying kinetics and quality changes of sweet sorghum stalk for ethanol production as affected by drying temperature , 2011 .

[95]  A A ANDREASEN,et al.  Anaerobic nutrition of Saccharomyces cerevisiae. I. Ergosterol requirement for growth in a defined medium. , 1953, Journal of cellular and comparative physiology.

[96]  Wilerson Sturm,et al.  Production of bio-ethanol from soybean molasses by Saccharomyces cerevisiae at laboratory, pilot and industrial scales. , 2008, Bioresource technology.

[97]  A A ANDREASEN,et al.  Anaerobic nutrition of Saccharomyces cerevisiae. II. Unsaturated fatty acid requirement for growth in a defined medium. , 1954, Journal of cellular and comparative physiology.

[98]  William L. Rooney,et al.  Features of sweet sorghum juice and their performance in ethanol fermentation , 2010 .

[99]  Sanghoon Ko,et al.  Very high gravity (VHG) ethanolic brewing and fermentation: a research update , 2011, Journal of Industrial Microbiology & Biotechnology.

[100]  K. C. Thomas,et al.  Fuel alcohol production: effects of free amino nitrogen on fermentation of very-high-gravity wheat mashes , 1990, Applied and environmental microbiology.

[101]  P. Srinophakun,et al.  Selection of Saccharomyces cerevisiae and Investigation of its Performance for Very High Gravity Ethanol Fermentation , 2008 .