Modelling for injection moulding process based on principal component regression method

Determination of the optimal operating condition for moulding process has been of special interest for many researchers. To determine the optimal setting, one has to derive the model of injection moulding process first which is able to map the relationship between the input process control factors and output responses. One of most popular modeling techniques is the linear least square regression due to its effectiveness and completeness. However, the least square regression was found to be very sensitive to the outliers and failed to provide a reliable model if the control variables are highly related with each other. To address this problem, a new modeling method based on principal component regression was proposed in this paper. The distinguished feature of our proposed method is it does not only consider the variance of covariance matrix of control variables but also consider the correlation coefficient between control variables and target variables to be optimised. Such a modelling method has been implemented into a commercial optimisation software and field test results demonstrated the performance of the proposed modelling method.