Thermoelastic stress analysis and structural health monitoring: An emerging nexus

Recent innovations in thermal-detector technology are shown to foster the development of an in situ structural health monitoring capability based on thermoelastic stress analysis, a powerful full-field stress-measurement technique that offers an attractive set of diagnostic and prognostic capabilities, some of which are not found in any of the established structural health monitoring modalities. After reviewing these capabilities, the article examines an experimental case study involving the monitoring of an F/A-18 airframe structure subject to full-scale fatigue testing under representative flight spectrum loading spanning nearly one aircraft life time. The case study confirms the viability of the concept and also highlights some of its primary limitations.

[1]  A. Raghavan,et al.  Effects of Elevated Temperature on Guided-wave Structural Health Monitoring , 2008 .

[2]  J. G. Sparrow,et al.  Residual stress measurement by means of the thermoelastic effect , 1988, Nature.

[3]  W. M. Cummings,et al.  Thermoelastic stress analysis , 1991 .

[4]  A. M. Siddiolo,et al.  Thermoelastic stress analysis by means of an infrared scanner and a two-dimensional fast Fourier transform-based lock-in technique , 2008 .

[5]  Jon R. Lesniak,et al.  A High-Speed Differential Thermographic Camera , 1998 .

[6]  G. Pitarresi,et al.  A review of the general theory of thermoelastic stress analysis , 2003 .

[7]  Charles R. Farrar,et al.  The fundamental axioms of structural health monitoring , 2007, Proceedings of the Royal Society A: Mathematical, Physical and Engineering Sciences.

[8]  Chris Brooks,et al.  Full Field Stress Measurement for in Situ Structural Health Monitoring of Airframe Components and Repairs , 2014 .

[9]  Eann A. Patterson,et al.  ON DETERMINING STRESS INTENSITY FACTORS FOR MIXED MODE CRACKS FROM THERMOELASTIC DATA , 1997 .

[10]  J. Yates,et al.  T-stress determination using thermoelastic stress analysis , 2008 .

[11]  Joseph Gill,et al.  On the dynamical theory of heat , 1864 .

[12]  Nik Rajic,et al.  Thermoelastic stress analysis with a compact low-cost microbolometer system , 2013 .

[13]  R. Tomlinson,et al.  Thermoelasticity for the analysis of crack tip stress fields — a review , 1999 .

[14]  R. Rowlands,et al.  Thermoelastic Stress Analysis , 2008 .

[15]  J. D. Embury,et al.  Internal stress measurements in a model Cu-sapphire composite , 1999 .

[16]  Nik Rajic A strategy for achieving improved piezoceramic transducer durability under high structural loading , 2010 .

[17]  Janice M. Dulieu-Barton,et al.  A temperature correction methodology for quantitative thermoelastic stress analysis and damage assessment , 2006 .

[18]  Andreas Mandelis,et al.  Green’s functions in thermal‐wave physics: Cartesian coordinate representations , 1995 .

[19]  S. A. Dunn On the effects of through-thickness thermal conduction on stress measurement by thermoelastic techniques , 1993 .

[20]  Paul D. Wilcox,et al.  The temperature stability of guided wave structural health monitoring systems , 2006 .

[21]  C. Paget,et al.  Actuation performance of embedded piezoceramic transducer in mechanically loaded composites , 2002 .

[22]  William Thomson,et al.  XV.— On the Dynamical Theory of Heat, with numerical results deduced from Mr Joule's Equivalent of a Thermal Unit, and M. Regnault's Observations on Steam , 1853 .

[24]  Nik Rajic Development of an Active Smart Patch for Aircraft Repair , 2009 .

[25]  A. Baker,et al.  Towards a practical structural health monitoring technology for patched cracks in aircraft structure , 2009 .

[26]  Dennis Patrick Roach,et al.  Real time crack detection using mountable comparative vacuum monitoring sensors. , 2008 .

[27]  P Stanley,et al.  Development and applications of thermoelastic stress analysis , 1998 .

[29]  E. Patterson,et al.  Measuring stress intensity factors during fatigue crack growth using thermoelasticity , 2004 .

[30]  Antoni Rogalski,et al.  History of infrared detectors , 2012 .

[31]  J. Michaels,et al.  A methodology for structural health monitoring with diffuse ultrasonic waves in the presence of temperature variations. , 2005, Ultrasonics.

[32]  William P. Winfree,et al.  Thermal diffusivity imaging with a moving line source , 2001, SPIE Defense + Commercial Sensing.

[33]  Geoff Swanton,et al.  Developments with the F/A-18 final centre barrel test program , 2011 .

[34]  Lorrie Molent,et al.  Marker loads for quantitative fractography of fatigue cracks in aerospace alloys , 2009 .