Risk Assessment of Repetitive Tasks: A Comparative Analysis among Different Methods to Update the Maximum Frequency Allowed

Received: 19 July 2019 Accepted: 5 September 2019 A comparison in terms of the maximum frequency of movement allowed in the no-risk area, when varying the force and the duty cycle, was made among the follows methods: Strain Index (SI), Revised Strain Index (RSI), Occupational Repetitive Action (OCRA) Index and ACGIH (TLV). The RSI provides similar results to the OCRA Index and ACGIH(TLV) in less than 1/3 of the overall pre-set combinations of force (BS) and duty cycle (DC). Some of the highlights are as follows: the ACGIH (TLV) method allows 6 exertions per second in the net time of the cycle, while the RSI less than 1, in the hypothesis of BS=1 and DC=60%; in the same conditions, but for a DC=100%, the ACGIH(TLV) allows almost 2 exertions per second while the RSI and the OCRA Index do not consider any frequency of movement as “safe” in this circumstance; in the same conditions but when DC=20% and BS=5, the RSI method allows less than 0.5 exertions per second, while using the OCRA Index it is possible to stay in the “safe” area even if the exertions per second are over 4. More epidemiological data would be desirable to better define the boundary conditions used by the methods.

[1]  Andrea Antonucci,et al.  Occupational stress and biomechanical risk in a high fashion clothing company. , 2012, Work.

[2]  A. Garg,et al.  The Strain Index: a proposed method to analyze jobs for risk of distal upper extremity disorders. , 1995, American Industrial Hygiene Association journal.

[3]  David Rempel,et al.  A frequency–duty cycle equation for the ACGIH hand activity level , 2015, Ergonomics.

[4]  F. Violante,et al.  Analysis of occupational stress in a high fashion clothing factory with upper limb biomechanical overload , 2012, International Archives of Occupational and Environmental Health.

[5]  Sean Gallagher,et al.  Examining the Interaction of Force and Repetition on Musculoskeletal Disorder Risk , 2013, Hum. Factors.

[6]  John Rosecrance,et al.  Risk assessment of cheese processing tasks using the Strain Index and OCRA Checklist , 2017 .

[7]  Florentino Serranheira,et al.  Work-related upper limb musculoskeletal disorders (WRULMSDS) risk assessment: different tools, different results!: What are we measuring? , 2008 .

[8]  Daniel Imbeau,et al.  Comparing the results of eight methods used to evaluate risk factors associated with musculoskeletal disorders , 2012 .

[9]  P Spielholz,et al.  Quantifying repetitive hand activity for epidemiological research on musculoskeletal disorders – Part II: comparison of different methods of measuring force level and repetitiveness , 2006, Ergonomics.

[10]  T J Armstrong,et al.  Ergonomics and the effects of vibration in hand-intensive work. , 1987, Scandinavian journal of work, environment & health.

[11]  Sigurd Mikkelsen,et al.  Physical, psychosocial, and individual risk factors for neck/shoulder pain with pressure tenderness in the muscles among workers performing monotonous, repetitive work. , 2002, Spine.

[12]  Ann Marie Dale,et al.  Biomechanical risk factors for carpal tunnel syndrome: a pooled study of 2474 workers , 2014, Occupational and Environmental Medicine.

[13]  M. Goldberg,et al.  Why are manual workers at high risk of upper limb disorders? The role of physical work factors in a random sample of workers in France (the Pays de la Loire study) , 2006, Occupational and Environmental Medicine.

[14]  G. Borg Psychophysical scaling with applications in physical work and the perception of exertion. , 1990, Scandinavian journal of work, environment & health.

[15]  Andrea Antonucci,et al.  Comparative analysis of three methods of risk assessment for repetitive movements of the upper limbs: OCRA index, ACGIH(TLV), and strain index , 2019, International Journal of Industrial Ergonomics.

[16]  Enrico Occhipinti,et al.  A New Check List Model, Set with the Ocra Index, to Evaluate Exposure to Repetitive Movements of the Upper Limbs , 2000 .

[17]  Andrea Antonucci,et al.  Analytical characterization of movements of the spinal column and risk assessment due to repeated movements of the upper limbs of building painters , 2016, International journal of occupational safety and ergonomics : JOSE.

[18]  Danuta Roman-Liu,et al.  Comparison of concepts in easy-to-use methods for MSD risk assessment. , 2014, Applied ergonomics.

[19]  Agnès Aublet-Cuvelier,et al.  The dynamic course of musculoskeletal disorders in an assembly line factory , 2006, International archives of occupational and environmental health.

[20]  A. Garg,et al.  The strain index to analyze jobs for risk of distal upper extremity disorders: Model validation , 2007, 2007 IEEE International Conference on Industrial Engineering and Engineering Management.

[21]  Amin Yazdani Association between awkward posture and musculoskeletal disorders (MSD) among assembly line workers in an automotive industry , 2014 .

[22]  Jay Kapellusch,et al.  The Revised Strain Index: an improved upper extremity exposure assessment model , 2017, Ergonomics.