Amplitude reduction of small-amplitude waviness in transient elastohydrodynamically lubricated line contacts

Abstract By means of numerical simulations the amplitude reduction of waviness in a transient elastohydrodynamically lubricated line contact is investigated as a function of slip, under conditions representative of a highly loaded (piezoviscous) situation. Firstly, the case of waviness on one of the surfaces is investigated. It is shown that the behaviour of the deformed amplitude as a function of the sliding velocity can be traced back to the variations in the mass flow induced by the waviness (which are forced by the squeeze term oscillations). The results are compared with recent theoretical work, showing excellent agreement. In particular, the peculiar effect of (significant) amplification of the amplitude (instead of reduction) for short wavelengths under conditions of sliding predicted in this work is confirmed by the presented results. However, for similar conditions it is almost absent if lubricant compressibility is taken into account. Secondly, waviness was assumed on both surfaces. The magnitude of the film oscillations in the centre of the contact has been monitored as a function of the sliding velocity and amplitude ratio. Again the behaviour can be traced back to the squeeze term and mass flow variations. Furthermore, it is shown that, for the conditions considered here, accurate predictions can be obtained on the basis of the results obtained for single-sided waviness. A simple formula is presented.

[1]  T. F. Conry,et al.  Effects of Lubricant Rheology and Kinematic Conditions on Micro-Elastohydrodynamic Lubrication , 1989 .

[2]  C. Hooke,et al.  Surface roughness modification in elastohydrodynamic line contacts operating in the elastic piezoviscous regime , 1998 .

[3]  W. 0. Winer,et al.  Correlational Aspects of the Viscosity-Temperature-Pressure Relationship of Lubricating Oils(Dr In dissertation at Technical University of Delft, 1966) , 1966 .

[4]  R. Bosma,et al.  Multigrid, an Alternative Method of Solution for Two-Dimensional Elastohydrodynamically Lubricated Point Contact Calculations , 1987 .

[5]  Xiaolan Ai,et al.  The effects of surface texture on EHL point contacts , 1996 .

[6]  A. Lubrecht,et al.  Transient Analysis of Surface Features in an EHL Line Contact in the Case of Sliding , 1994 .

[7]  A. Lubrecht,et al.  Amplitude Reduction of Waviness in Transient EHL Line Contacts , 1997 .

[8]  Antonius Lubrecht,et al.  Numerical Simulation of Waviness in A Circular Ehl Contact, Under Rolling/Sliding , 1995 .

[9]  M. Kaneta,et al.  Effects of Surface Roughness on Point Contact EHL , 1993 .

[10]  T. F. Conry,et al.  The Effects of Surface Irregularities on the Elastohydrodynamic Lubrication of Sliding Line Contacts. Part II—Wavy Surfaces , 1984 .

[11]  Motohiro Kaneta,et al.  Optical Interferometric Observations of the Effects of a Bump on Point Contact EHL , 1992 .

[12]  A. Lubrecht Influence of Local and Global Features in EHL Contacts , 1997 .

[13]  Rong-Tsong Lee,et al.  A Circular Non-Newtonian Fluid Model: Part I—Used in Elastohydrodynamic Lubrication , 1990 .

[14]  H. Moes,et al.  Paper VI(i) Solving Reynolds' equation for E.H.L. line contacts by application of a multigrid method , 1987 .

[15]  M. N. Webster,et al.  A Study of Elastohydrodynamic Lubrication of Rough Surfaces , 1991 .

[16]  Herbert S. Cheng,et al.  A Transient EHL Analysis for Line Contacts With Measured Surface Roughness Using Multigrid Technique , 1994 .

[17]  Elastohydrodynamic lubrication of smooth and rough surfaces , 1993 .

[18]  F. Sadeghi,et al.  Time Dependent Line EHD Lubrication Using the Multigrid/Multilevel Technique , 1992 .

[19]  Henry Peredur Evans,et al.  Micro-Elastohydrodynamic Lubrication of an Elliptical Contact With Transverse and Three-Dimensional Sinusoidal Roughness , 1989 .

[20]  A. W. Bush,et al.  The effect of surface roughness in elastohydrodynamic lubrication , 1984 .

[21]  A. Lubrecht,et al.  Influence of the Sliding Speed on the Elastohydrodynamically Lubricated Film Thickness Shape of Wavy Contacts , 1996 .

[22]  Duncan Dowson,et al.  Waviness Orientation in EHL Point Contact , 1996 .

[23]  A. Cameron,et al.  Effects of Asperities in Elastohydrodynamic Lubrication , 1980 .

[24]  Xiaolan Ai,et al.  The influence of moving dent on point EHL contacts , 1994 .

[25]  W. E. ten Napel,et al.  Surface roughness effects in an EHL line contact , 1992 .

[26]  Duncan Dowson,et al.  Time-Dependent Solutions with Waviness and Asperities in EHL Point Contacts , 1997 .

[27]  T. F. Conry,et al.  The Effects of Surface Irregularities on the Elastohydrodynamic Lubrication of Sliding Line Contacts. Part I—Single Irregularities , 1984 .

[28]  C. Cusano,et al.  Elastohydrodynamic film thickness measurements of artificially produced surface dents and grooves. [using optical interferometry] , 1978 .

[29]  Xiaolan Ai,et al.  A Transient Model for Micro-Elastohydrodynamic Lubrication With Three-Dimensional Irregularities , 1993 .

[30]  C. Venner Multilevel solution of the EHL line and point contact problems , 1991 .

[31]  J. A. Greenwood,et al.  The amplitude of the complementary function for wavy EHL contacts , 1997 .

[32]  J. A. Greenwood,et al.  Waviness Amplitude Reduction in EHL Line Contacts Under Rolling-Sliding , 1998 .

[33]  J. A. Greenwood,et al.  The behaviour of transverse roughness in sliding elastohydrodynamically lubricated contacts , 1992 .

[34]  D. Dowson,et al.  Elasto-hydrodynamic lubrication : the fundamentals of roller and gear lubrication , 1966 .

[35]  C. Venner,et al.  Effects of lubricant compressibility on the film thickness in EHL line and circular contacts , 1994 .

[36]  Fabrice Couhier Influence des rugosités de surface sur les mécanismes de lubrification du contact élastohydrodynamique cylindre-plan , 1996 .

[37]  W. E. ten Napel,et al.  Numerical simulation of the overrolling of a surface feature in an EHL line contact , 1991 .

[38]  J A Greenwood,et al.  The Behaviour of Transverse Roughness in EHL Contacts , 1994 .

[39]  A. Lubrecht,et al.  Numerical Analysis of the Influence of Waviness on the Film Thickness of a Circular EHL Contact , 1996 .

[40]  Motohiro Kaneta,et al.  Optical Interferometric Observations of the Effects of a Moving Dent on Point Contact EHL , 1997 .

[41]  R. Bosma,et al.  The Influence of Longitudinal and Transverse Roughness on the Elastohydrodynamic Lubrication of Circular Contacts , 1988 .

[42]  L. Chang Traction in thermal elastohydrodynamic lubrication of rough surfaces , 1992 .

[43]  A. Lubrecht,et al.  Numerical Simulation of a Transverse Ridge in a Circular EHL Contact Under Rolling/Sliding , 1994 .

[44]  A. Lubrecht,et al.  Aspects of Two-Sided Surface Waviness in an EHL Line Contact , 1993 .

[45]  Surface roughness effects in point contact elastohydrodynamic lubrication , 1982 .

[46]  Micro-Elastohydrodynamic Lubrication of Circumferentially Finished Rollers: The Influence of Temperature and Roughness , 1989 .