Nonlinear vibration response of a complex aeroengine under the rubbing fault

Rolling bearing and squeeze film damper will introduce structural nonlinearity into the dynamic model of aeroengine. Rubbing will occur due to the clearance reduction design of the engine. The coupling of structural nonlinearity and fault nonlinearity will make the engine present rich vibration responses. This paper aims to analyze the nonlinear vibration behavior of the whole aeroengine including rolling bearing and squeeze film damper under rubbing fault. Firstly, the dynamic model of a turboshaft engine with nonlinear support and rubbing fault is established; The rolling bearing force, the oil film force and the rubbing force are introduced into a dual-rotor-casing model with six support points. Secondly, the linear part of the model is verified by the dynamic characteristics of the three-dimensional finite element model. Finally, the varying compliance vibration, the damping effect and the bifurcation mechanism are analyzed in detail in which the bearing clearance, speed ratio and rubbing stiffness are considered. Results show that the rubbing fault in the nonlinear support case will excite more significant varying compliance vibration in the low-speed region and expand the rotating speed range of the chaotic region in the high-speed region compared with that in the linear support case.

[1]  Kamran Behdinan,et al.  Casing vibration response prediction of dual-rotor-blade-casing system with blade-casing rubbing , 2019, Mechanical Systems and Signal Processing.

[2]  Guoping Chen,et al.  Simulation of casing vibration resulting from blade–casing rubbing and its verifications , 2016 .

[3]  K. Prabith,et al.  The numerical modeling of rotor–stator rubbing in rotating machinery: a comprehensive review , 2020, Nonlinear Dynamics.

[4]  Xiaoyao Shen,et al.  Numerical Analysis of a Rub-impact Rotor-bearing System with Mass Unbalance: , 2007 .

[5]  K. Behdinan,et al.  Nonlinear vibration signatures for localized fault of rolling element bearing in rotor-bearing-casing system , 2020, International Journal of Mechanical Sciences.

[6]  Junhong Zhang,et al.  Dynamic Analysis of a Rotor-Bearing-SFD System with the Bearing Inner Race Defect , 2017 .

[7]  Panfeng Huang,et al.  The applications of POD method in dual rotor-bearing systems with coupling misalignment , 2021 .

[8]  Jan-Olov Aidanpää,et al.  Dynamics of a misaligned Kaplan turbine with blade-to-stator contacts , 2015 .

[9]  Philip Bonello,et al.  Computational Studies of the Unbalance Response of a Whole Aero-Engine Model With Squeeze-Film Bearings , 2009 .

[10]  Hui Ma,et al.  Fixed-point rubbing fault characteristic analysis of a rotor system based on contact theory , 2013 .

[11]  Wei Zhao,et al.  Analysis of Instantaneous Vibrational Energy Flow for an Aero-Engine Dual-Rotor–Support–Casing Coupling System , 2020 .

[12]  Philip Bonello,et al.  A receptance harmonic balance technique for the computation of the vibration of a whole aero-engine model with nonlinear bearings , 2009 .

[13]  Liang Ma,et al.  The Dynamic Characteristic of a Faulted Rotor System with Multi-Objective Optimization Designed SFD , 2019 .

[14]  Qian Ding Backward Whirl and Its Suppression of a Squeeze Film Damper Mounted Rotor/Casing System in Passage through Critical Speed with Rubs , 2004 .

[15]  Lei Hou,et al.  Nonlinear response analysis for an aero engine dual-rotor system coupled by the inter-shaft bearing , 2019, Archive of Applied Mechanics.

[16]  Mohamed Torkhani,et al.  Light, medium and heavy partial rubs during speed transients of rotating machines: Numerical simulation and experimental observation , 2012 .

[17]  B. Schweizer,et al.  Stability and bifurcation phenomena of Laval/Jeffcott rotors in semi-floating ring bearings , 2015 .

[18]  Aijun Hu,et al.  Dynamic simulation and experimental study of an asymmetric double-disk rotor-bearing system with rub-impact and oil-film instability , 2015, Nonlinear Dynamics.

[19]  Yushu Chen,et al.  Nonlinear vibrations of a dual-rotor-bearing-coupling misalignment system with blade-casing rubbing , 2021 .

[20]  M. J. Qu,et al.  Effect of the Aero-Engine Mounting Stiffness on the Whole Engine Coupling Vibration , 2018 .

[21]  Philip Bonello,et al.  Efficient dynamic analysis of a whole aeroengine using identified nonlinear bearing models , 2012 .

[22]  H. Ouyang,et al.  Vibration analysis of a dual-rotor-bearing-double casing system with pedestal looseness and multi-stage turbine blade-casing rub , 2020, Mechanical Systems and Signal Processing.

[23]  Lei Hou,et al.  Steady-state response characteristics of a dual-rotor system induced by rub-impact , 2016 .

[24]  Xingyu Tai,et al.  A review on dynamic characteristics of blade–casing rubbing , 2016 .

[25]  Yushu Chen,et al.  Dynamic characteristics of flexible rotor with squeeze film damper excited by two frequencies , 2017 .

[26]  Guo Chen,et al.  Nonlinear Dynamic Analysis and Experiment Verification of Rotor-Ball Bearings-Support- Stator Coupling System for Aeroengine With Rubbing Coupling Faults , 2010 .

[27]  Ashish K. Darpe,et al.  Investigations on bending-torsional vibrations of rotor during rotor-stator rub using Lagrange multiplier method , 2017 .

[28]  Hideyuki Tamura,et al.  On the Radial Vibration of Ball Bearings (Computer Simulation) , 1984 .

[29]  K. Behdinan,et al.  Squeeze film dampers supporting high-speed rotors: Rotordynamics , 2020 .

[30]  Christoph W. Schwingshackl,et al.  Continuation techniques for analysis of whole aeroengine dynamics with imperfect bifurcations and isolated solutions , 2016 .

[31]  Jean-Jacques Sinou,et al.  Non-linear dynamics and contacts of an unbalanced flexible rotor supported on ball bearings , 2009 .

[32]  Hai-lun Zhou,et al.  Analysis of the nonlinear dynamic response of a rotor supported on ball bearings with floating-ring squeeze film dampers , 2013 .

[33]  Christian Daniel,et al.  Excitation mechanisms of non-linear rotor systems with floating ring bearings - simulation and validation , 2017 .

[34]  Tianhu Yu,et al.  Prediction of dynamic characteristics of a dual-rotor system with fixed point rubbing—Theoretical analysis and experimental study , 2016 .

[35]  Xingyu Tai,et al.  Vibration response analysis of a rotational shaft–disk–blade system with blade-tip rubbing , 2016 .

[36]  Qingyu Xu,et al.  Subharmonic resonance of a symmetric ball bearing–rotor system , 2013 .

[37]  Xiaodong Wang,et al.  Nonlinear response analysis for a dual-rotor system supported by ball bearing , 2021 .

[38]  Philip Bonello,et al.  A theoretical and experimental investigation of the dynamic response of a squeeze-film damped twin-shaft test rig , 2014 .

[39]  Hamid M. Lankarani,et al.  A Contact Force Model With Hysteresis Damping for Impact Analysis of Multibody Systems , 1989 .

[40]  Jianjun Wang,et al.  A Method for Dynamic Analysis of Three-Dimensional Solid Element Rotors With Uncertain Parameters , 2017 .

[41]  Cai-Wan Chang-Jian,et al.  Chaos and bifurcation of a flexible rub-impact rotor supported by oil film bearings with nonlinear suspension , 2007 .

[42]  Kamran Behdinan,et al.  Vibration response analysis of rubbing faults on a dual-rotor bearing system , 2017 .

[43]  Zhong Luo,et al.  Research on vibration performance of the nonlinear combined support-flexible rotor system , 2019, Nonlinear Dynamics.

[44]  Pingchao YU,et al.  Modal analysis strategy and nonlinear dynamic characteristics of complicated aero-engine dual-rotor system with rub-impact , 2021 .

[45]  Yeping Xiong,et al.  Nonlinear coupled dynamics of an asymmetric double-disc rotor-bearing system under rub-impact and oil-film forces , 2016 .

[46]  Hui Ma,et al.  Nonlinear vibration response characteristics of a dual-rotor-bearing system with squeeze film damper , 2021 .

[47]  Meng Chen,et al.  Application of Whole Engine Finite Element Models in Aero-Engine Rotordynamic Simulation Analysis , 2007 .

[48]  G. Ren,et al.  Nonlinear responses and bifurcations of a rotor-bearing system supported by squeeze-film damper with retainer spring subjected to base excitations , 2020, Nonlinear Dynamics.

[49]  Jan-Olov Aidanpää,et al.  Evaluation of impact dynamics and contact forces in a hydropower rotor due to variations in damping and lateral fluid forces , 2009 .

[50]  P. K. Gupta,et al.  Dynamics of Rolling-Element Bearings—Part I: Cylindrical Roller Bearing Analysis , 1979 .

[51]  G. Chen,et al.  A New Rotor-Ball Bearing-Stator Coupling Dynamics Model for Whole Aero-Engine Vibration , 2009 .

[52]  Guoping Chen,et al.  Vibration modelling and verifications for whole aero-engine , 2015 .

[53]  Daniel Nelias,et al.  Theoretical Analysis of High-Speed Cylindrical Roller Bearing with Flexible Rings Mounted in a Squeeze Film Damper , 2008 .

[54]  Philip Bonello,et al.  An impulsive receptance technique for the time domain computation of the vibration of a whole aero-engine model with nonlinear bearings , 2008 .

[55]  J. I. Inayat-Hussain Bifurcations in the response of a flexible rotor in squeeze-film dampers with retainer springs , 2009 .

[56]  Mei Zhao,et al.  Nonlinear analysis of a rub-impact rotor-bearing system with initial permanent rotor bow , 2008 .

[57]  Bernhard Schweizer,et al.  Oil whirl, oil whip and whirl/whip synchronization occurring in rotor systems with full-floating ring bearings , 2009 .