Intelligent Fault Diagnosis for Rotary Machinery Using Transferable Convolutional Neural Network

Deep neural networks present very competitive results in mechanical fault diagnosis. However, training deep models require high computing power while the performance of deep architectures in extracting discriminative features for decision making often suffers from the lack of sufficient training data. In this paper, a transferable convolutional neural network (CNN) is proposed to improve the learning of target tasks. First, a one-dimensional CNN is constructed and pretrained based on large source task datasets. Then a transfer learning strategy is adopted to train a deep model on target tasks by reusing the pretrained network. Thus, the proposed method not only utilizes the learning power of deep network but also leverages the prior knowledge from the source task. Four case studies are considered and the effects of transfer layers and training sample size on classification effectiveness are investigated. Results show that the proposed method exhibits better performance compared with other algorithms.

[1]  Ruqiang Yan,et al.  Convolutional Discriminative Feature Learning for Induction Motor Fault Diagnosis , 2017, IEEE Transactions on Industrial Informatics.

[2]  Yoshua Bengio,et al.  How transferable are features in deep neural networks? , 2014, NIPS.

[3]  Wei Zhang,et al.  A New Deep Learning Model for Fault Diagnosis with Good Anti-Noise and Domain Adaptation Ability on Raw Vibration Signals , 2017, Sensors.

[4]  Peng Chen,et al.  Vibration-Based Intelligent Fault Diagnosis for Roller Bearings in Low-Speed Rotating Machinery , 2018, IEEE Transactions on Instrumentation and Measurement.

[5]  Aske Plaat,et al.  On the Impact of Data Set Size in Transfer Learning Using Deep Neural Networks , 2016, IDA.

[6]  Shi Li,et al.  A novel convolutional neural network based fault recognition method via image fusion of multi-vibration-signals , 2019, Comput. Ind..

[7]  Chuang Sun,et al.  Deep Coupling Autoencoder for Fault Diagnosis With Multimodal Sensory Data , 2018, IEEE Transactions on Industrial Informatics.

[8]  Bin Zhang,et al.  Bearing performance degradation assessment using long short-term memory recurrent network , 2019, Comput. Ind..

[9]  Nitish Srivastava,et al.  Dropout: a simple way to prevent neural networks from overfitting , 2014, J. Mach. Learn. Res..

[10]  Juan M. Corchado,et al.  Deep neural networks and transfer learning applied to multimedia web mining , 2017, DCAI.

[11]  Weihua Li,et al.  Feature Denoising and Nearest–Farthest Distance Preserving Projection for Machine Fault Diagnosis , 2016, IEEE Transactions on Industrial Informatics.

[12]  Liang Gao,et al.  A New Convolutional Neural Network-Based Data-Driven Fault Diagnosis Method , 2018, IEEE Transactions on Industrial Electronics.

[13]  Yu Zhang,et al.  Application of pattern recognition in gear faults based on the matching pursuit of a characteristic waveform , 2017 .

[14]  Yuan Yu,et al.  TensorFlow: A system for large-scale machine learning , 2016, OSDI.

[15]  Haidong Shao,et al.  A novel deep autoencoder feature learning method for rotating machinery fault diagnosis , 2017 .

[16]  Lei Zhang,et al.  Regrouping particle swarm optimization based variable neural network for gearbox fault diagnosis , 2018, Journal of Intelligent & Fuzzy Systems.

[17]  Ruyi Huang,et al.  Deep Decoupling Convolutional Neural Network for Intelligent Compound Fault Diagnosis , 2019, IEEE Access.

[18]  Geoffrey E. Hinton,et al.  ImageNet classification with deep convolutional neural networks , 2012, Commun. ACM.

[19]  Weihua Li,et al.  Multisensor Feature Fusion for Bearing Fault Diagnosis Using Sparse Autoencoder and Deep Belief Network , 2017, IEEE Transactions on Instrumentation and Measurement.

[20]  Liang Guo,et al.  A neural network constructed by deep learning technique and its application to intelligent fault diagnosis of machines , 2018, Neurocomputing.

[21]  Zhibin Zhao,et al.  Deep Transfer Learning Based on Sparse Autoencoder for Remaining Useful Life Prediction of Tool in Manufacturing , 2019, IEEE Transactions on Industrial Informatics.

[22]  Qiang Yang,et al.  A Survey on Transfer Learning , 2010, IEEE Transactions on Knowledge and Data Engineering.

[23]  Liang Chen,et al.  Hierarchical adaptive deep convolution neural network and its application to bearing fault diagnosis , 2016 .

[24]  Ruqiang Yan,et al.  Highly Accurate Machine Fault Diagnosis Using Deep Transfer Learning , 2019, IEEE Transactions on Industrial Informatics.

[25]  Huaqing Wang,et al.  Underdetermined Source Separation of Bearing Faults Based on Optimized Intrinsic Characteristic-Scale Decomposition and Local Non-Negative Matrix Factorization , 2019, IEEE Access.

[26]  Ran Zhang,et al.  Transfer Learning With Neural Networks for Bearing Fault Diagnosis in Changing Working Conditions , 2017, IEEE Access.

[27]  Zhibin Zhao,et al.  Sparse Deep Stacking Network for Fault Diagnosis of Motor , 2018, IEEE Transactions on Industrial Informatics.

[28]  Moncef Gabbouj,et al.  Real-Time Motor Fault Detection by 1-D Convolutional Neural Networks , 2016, IEEE Transactions on Industrial Electronics.

[29]  Tao Zhang,et al.  Deep Model Based Domain Adaptation for Fault Diagnosis , 2017, IEEE Transactions on Industrial Electronics.

[30]  Daniel S. Kermany,et al.  Identifying Medical Diagnoses and Treatable Diseases by Image-Based Deep Learning , 2018, Cell.

[31]  Xuefeng Chen,et al.  Dislocated Time Series Convolutional Neural Architecture: An Intelligent Fault Diagnosis Approach for Electric Machine , 2017, IEEE Transactions on Industrial Informatics.

[32]  Robert X. Gao,et al.  Deep Learning and Its Applications to Machine Health Monitoring: A Survey , 2016, ArXiv.

[33]  Lili Jiang,et al.  Compressive sensing and sparse decomposition in precision machining process monitoring: From theory to applications , 2015 .

[34]  Xin Zhou,et al.  Deep neural networks: A promising tool for fault characteristic mining and intelligent diagnosis of rotating machinery with massive data , 2016 .

[35]  Alessandro Goedtel,et al.  Diagnosis of Stator Faults Severity in Induction Motors Using Two Intelligent Approaches , 2017, IEEE Transactions on Industrial Informatics.

[36]  Huaqing Wang,et al.  A Novel Feature Enhancement Method Based on Improved Constraint Model of Online Dictionary Learning , 2019, IEEE Access.

[37]  Myeongsu Kang,et al.  Deep Residual Networks With Dynamically Weighted Wavelet Coefficients for Fault Diagnosis of Planetary Gearboxes , 2018, IEEE Transactions on Industrial Electronics.