Graph-based integrated production and intermodal transport scheduling with capacity restrictions

Abstract Global manufacturing supply chains may link subsequent production facilities by intermodal transport operations, which are characterised by long transport times, scarce transport capacities and a given time table. Consequently only an integrated scheduling of production and intermodal transport operations may be able to materialise the competitive advantage of such a supply chain in terms of total cost and on time delivery reliability. The execution of this planning task is challenging for both supply chain professionals and scientists, since the underlying planning problem is NP-hard. This paper details a new methodological approach for solving integrated production and transport scheduling problems based on a graph, which allows a reformulation of the scheduling problem as a shortest path problem for each job, which can be solved in polynomial time. The proposed method is applied to a supply chain scenario, which contains a manufacturing facility in Brazil and shipments to customers in Germany. The obtained results show that the approach is suitable for the scheduling of large-scale problems and can be flexibly adapted to different real-world scenarios.

[1]  Sheldon H. Jacobson,et al.  A BB&R algorithm for minimizing total tardiness on a single machine with sequence dependent setup times , 2012, J. Glob. Optim..

[2]  Alix Munier Kordon A graph-based analysis of the cyclic scheduling problem with time constraints: schedulability and periodicity of the earliest schedule , 2011, J. Sched..

[3]  Gilbert Laporte,et al.  Rich routing problems arising in supply chain management , 2013, Eur. J. Oper. Res..

[4]  Erwin Pesch,et al.  The disjunctive graph machine representation of the job shop scheduling problem , 2000, Eur. J. Oper. Res..

[5]  Martin Christopher,et al.  Logistics and supply chain management : creating value-adding networks , 2005 .

[6]  Josefa Mula,et al.  Mathematical programming models for supply chain production and transport planning , 2010, Eur. J. Oper. Res..

[7]  Rajagopalan Srinivasan,et al.  Critical evaluation of paradigms for modelling integrated supply chains , 2009, Comput. Chem. Eng..

[8]  Enzo Morosini Frazzon,et al.  A generic approach for the graph-based integrated production and intermodal transport scheduling with capacity restrictions , 2013 .

[9]  J. Christopher Beck,et al.  Graph Transformations for the Vehicle Routing and Job Shop Scheduling Problems , 2002, ICGT.

[10]  William J. Cook,et al.  The Traveling Salesman Problem: A Computational Study (Princeton Series in Applied Mathematics) , 2007 .

[11]  Robert H. Storer,et al.  A Graph-Theoretic Decomposition of the Job Shop Scheduling Problem to Achieve Scheduling Robustness , 1999, Oper. Res..

[12]  Nicholas G. Hall,et al.  Capacity Allocation and Scheduling in Supply Chains , 2010, Oper. Res..

[13]  Enzo Morosini Frazzon,et al.  Integrating manufacturing and logistic systems along global supply chains , 2010 .

[14]  Guruprasad Pundoor,et al.  Joint cyclic production and delivery scheduling in a two-stage supply chain , 2009 .

[15]  Kameng Nip,et al.  Combination of Two-Machine Flow Shop Scheduling and Shortest Path Problems , 2013, COCOON.

[16]  H. D. Ratliff,et al.  A branch-and-bound method for the fixed charge transportation problem , 1990 .

[17]  Paul A. Rubin,et al.  A comparison of four methods for minimizing total tardiness on a single processor with sequence dependent setup times , 2000 .

[18]  Navneet Vidyarthi,et al.  Integrated Production-Inventory-Distribution System Design with Risk Pooling: Model Formulation and Heuristic Solution , 2007, Transp. Sci..

[19]  George L. Vairaktarakis,et al.  Integrated Scheduling of Production and Distribution Operations , 2005, Manag. Sci..

[20]  Cathy Macharis,et al.  Opportunities for OR in intermodal freight transport research: A review , 2004, Eur. J. Oper. Res..

[21]  B. Scholz-Reiter,et al.  A comparison of mathematical modelling approaches for stability analysis of supply chains , 2011 .

[22]  Denis Borenstein,et al.  A decision support system for the single-depot vehicle rescheduling problem , 2007, Comput. Oper. Res..

[23]  Enzo Morosini Frazzon,et al.  A Graph Model for the Integrated Scheduling of Intermodal Transport Operations in Global Supply Chains , 2012, LDIC.

[24]  Dirk C. Mattfeld,et al.  Terminal operations management in vehicle transshipment , 2003 .

[25]  Edsger W. Dijkstra,et al.  A note on two problems in connexion with graphs , 1959, Numerische Mathematik.