Detection of tool condition from the turned surface images using an accurate grey level co-occurrence technique

Abstract With the advancement of digital image processing, tool condition monitoring using machine vision is gaining importance day by day. In this work, online acquisition of machined surface images has been done time to time and then those captured images were analysed using an improvised grey level co-occurrence matrix (GLCM) technique with appropriate pixel pair spacing ( pps ) or offset parameter. A novel technique has been used for choosing the appropriate pps for periodic texture images using power spectral density. Also the variation of texture descriptors, namely, contrast and homogeneity, obtained from GLCM of turned surface images have been studied with the variation of machining time along with surface roughness and tool wear at two different feed rates.

[1]  Basanta Bhaduri,et al.  Evaluation of surface roughness based on monochromatic speckle correlation using image processing , 2008 .

[2]  Andrew Y. C. Nee,et al.  Tool condition monitoring using laser scatter pattern , 1997 .

[3]  Anton Shterenlikht,et al.  An Objective Criterion for the Selection of an Optimum DIC Pattern and Subset Size , 2008 .

[4]  B. Ramamoorthy,et al.  Statistical methods to compare the texture features of machined surfaces , 1996, Pattern Recognit..

[5]  Waleed Fekry Faris,et al.  Image processing for chatter identification in machining processes , 2006 .

[6]  Ashraf A. Kassim,et al.  Tool condition classification using Hidden Markov Model based on fractal analysis of machined surface textures , 2006, Machine Vision and Applications.

[7]  Victor Vaida,et al.  Surface Roughness Image Analysis using Quasi-Fractal Characteristics and Fuzzy Clustering Methods , 2008, Int. J. Comput. Commun. Control.

[8]  Rajneesh Kumar,et al.  Application of digital image magnification for surface roughness evaluation using machine vision , 2005 .

[9]  S. Jetley,et al.  Applying machining vision to surface texture analysis , 1993, Proceedings of 36th Midwest Symposium on Circuits and Systems.

[10]  K. Palanikumar,et al.  Surface Roughness Parameters Evaluation in Machining GFRP Composites by PCD Tool using Digital Image Processing , 2009 .

[11]  Kwang Ho Kim,et al.  Fractal dimension analysis of machined surface depending on coated tool wear , 2005 .

[12]  Tilo Pfeifer,et al.  Reliable tool wear monitoring by optimized image and illumination control in machine vision , 2000 .

[13]  Bean Yin Lee,et al.  The model of surface roughness inspection by vision system in turning , 2004 .

[14]  D.E.P. Hoy,et al.  Surface quality assessment using computer vision methods , 1991 .

[15]  Xin Wang,et al.  GLCM texture based fractal method for evaluating fabric surface roughness , 2009, 2009 Canadian Conference on Electrical and Computer Engineering.

[16]  Surjya K. Pal,et al.  Texture Analysis of Turned Surface Images Using Grey Level Co-Occurrence Technique , 2011 .

[17]  Xiang Zhang,et al.  Automatic classification of defects on the product surface in grinding and polishing , 2006 .

[18]  Robert M. Haralick,et al.  Textural Features for Image Classification , 1973, IEEE Trans. Syst. Man Cybern..

[19]  Ashraf A. Kassim,et al.  Application of image and sound analysis techniques to monitor the condition of cutting tools , 2000, Pattern Recognit. Lett..

[20]  Viktor P. Astakhov,et al.  The assessment of cutting tool wear , 2004 .

[21]  Colin Bradley,et al.  Surface Texture Indicators of Tool Wear - A Machine Vision Approach , 2001 .

[22]  Enrique Alegre,et al.  Computer Vision and Classification Techniques on the Surface Finish Control in Machining Processes , 2008, ICIAR.

[23]  V. Huynh,et al.  Statistical analysis of optical fourier transform patterns for surface texture assessment , 1992 .

[24]  Shinn-Ying Ho,et al.  Accurate modeling and prediction of surface roughness by computer vision in turning operations using an adaptive neuro-fuzzy inference system , 2002 .

[25]  B. Ramamoorthy,et al.  Machine Vision for Surface Roughness Assessment of Inclined Components , 2010 .

[26]  John C. Russ Fractal dimension measurement of engineering surfaces , 1998 .

[27]  Zhu Mian,et al.  Connectivity oriented fast Hough transform for tool wear monitoring , 2004, Pattern Recognit..

[28]  B. Ramamoorthy,et al.  Statistical approaches to surface texture classification , 1993 .

[29]  M. Lalor,et al.  Frequency normalised wavelet transform for surface roughness analysis and characterisation , 2002 .

[30]  David Kerr,et al.  Assessment and visualisation of machine tool wear using computer vision , 2006 .

[31]  Ashraf A. Kassim,et al.  Texture analysis methods for tool condition monitoring , 2007, Image Vis. Comput..

[32]  Du-Ming Tsai,et al.  A vision system for surface roughness assessment using neural networks , 1998 .

[33]  E. S. Gadelmawla,et al.  A vision system for surface roughness characterization using the gray level co-occurrence matrix , 2004 .

[34]  Bijan Shirinzadeh,et al.  An evaluation of surface roughness parameters measurement using vision-based data , 2007 .