A parallel link end effector for scanning electrical discharge machining process

Abstract Because a parallel mechanism has a high-frequency response, multiple degrees of freedom (DOF), and high stiffness, it can be applied to an end effector for electrical discharge machining (EDM) with a scanning motion. A prototype has 3 DOF: two tilting angles around the x - and y -axes, and the movement in the z -direction. It consists of, a base plate, a stage, a constraint link, and three inchworm devices that act as links. The inchworm devices are connected with the stage and the base plate. The z -position and inclination of the stage are changed by adjusting the length of the inchworm devices. The electrode feeding is controlled by the combination of the steplike movement with the inchworm devices and continuous extension of piezos. The frequency response of the stage by the continuous extension of the piezos is up to 200 Hz. The positioning accuracy of the end effector is less than 30 μm in height and 0.04° in inclination. Some examples of EDM by the scanning motion are demonstrated.

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