Tar evolution in a two stage fluid bed-plasma gasification process for waste valorization

This work focuses on systematic studies of the plasma reforming of newly evolved vapors from a fluid bed gasifier, and on the resulting evolution of individual gaseous cracking products to hydrogen-rich syngas. The aim of this study is to compare some previously developed mechanisms of thermal cracking and to identify the main elementary reactions and the most sensible ones for tar decomposition in a two-stage process. Evaluation of plasma chemistry is performed by a comparison between experimental data and thermal kinetic predicted results. Distribution analysis of condensable organics shows that for all the representative species, the levels of tars are distinct in the first stage and almost negligible after the plasma treatment. Under the given reaction conditions, the organic cracking products such as methane and C2-species are completely converted to carbon monoxide and hydrogen, and no soot significantly formed. Oxygen atoms initially formed from CO2 were identified as the major active species involved in the oxidative decomposition of hydrocarbon intermediates and soot precursors. As a result, a two-stage system shows better reforming results, large treatment capacity and almost complete carbon conversion.

[1]  Guillaume Boissonnet,et al.  Mechanisms and Kinetics of Methane Thermal Conversion in a Syngas , 2009 .

[2]  B. Vreugdenhil,et al.  Tar formation in pyrolysis and gasification , 2009 .

[3]  Kenneth Brezinsky The high-temperature oxidation of aromatic hydrocarbons , 1982 .

[4]  Anastasia Zabaniotou,et al.  Process characteristics and products of olive kernel high temperature steam gasification (HTSG). , 2009, Bioresource technology.

[5]  M. Canel,et al.  Characterization of burning and CO2 gasification of chars from mixtures of Zonguldak (Turkey) and Australian bituminous coals , 2005 .

[6]  Kefa Cen,et al.  Effects of Oxygen and Water Vapor on Volatile Organic Compounds Decomposition Using Gliding Arc Gas Discharge , 2007 .

[7]  Lieve Helsen,et al.  Waste-to-Energy through thermochemical processes: matching waste with process , 2010 .

[8]  Umberto Arena,et al.  Process and technological aspects of municipal solid waste gasification. A review. , 2012, Waste management.

[9]  D. R. Cohn,et al.  Compact plasmatron-boosted hydrogen generation technology for vehicular applications fn2 fn2 Support , 1999 .

[10]  M. Aznar,et al.  Two advanced models for the kinetics of the variation of the tar composition in its catalytic elimination in biomass gasification , 2003 .

[11]  Woo Suk Kang,et al.  Mapping Plasma Chemistry in Hydrocarbon Fuel Processing Processes , 2013, Plasma Chemistry and Plasma Processing.

[12]  D. H. Maylotte,et al.  Significant parameters in the catalysed CO2 gasification of coal chars , 1983 .

[13]  Qingbo Yu,et al.  Kinetics of CO2/Coal Gasification in Molten Blast Furnace Slag , 2012 .

[14]  M. Cha,et al.  Plasma-controlled chemistry in plasma reforming of methane , 2010 .

[15]  Umberto Arena,et al.  Energy generation by air gasification of two industrial plastic wastes in a pilot scale fluidized bed reactor , 2014 .

[16]  William A. Peters,et al.  Product compositions and kinetics in the rapid pyrolysis of sweet gum hardwood , 1985 .

[17]  Huiyong Huang,et al.  Reforming performance of a plasma-catalyst hybrid converter using low carbon fuels , 2009 .

[18]  A. Gómez-Barea,et al.  Estimation of gas composition and char conversion in a fluidized bed biomass gasifier , 2013 .

[19]  U. Arena,et al.  Gasification of a solid recovered fuel in a pilot scale fluidized bed reactor , 2014 .

[20]  R. Deam,et al.  Methane reformation using plasma: an initial study , 2006 .

[21]  J. Mackie,et al.  Coal flash pyrolysis: secondary cracking of tar vapours in the range 870–2000 K☆ , 1987 .

[22]  Toshiyuki Suda,et al.  Some process fundamentals of biomass gasification in dual fluidized bed , 2007 .

[23]  C. Chapman,et al.  Advanced thermal treatment of auto shredder residue and refuse derived fuel , 2013 .

[24]  D. R. Cohn,et al.  Plasma catalytic reforming of methane , 1999 .

[25]  J. Werther,et al.  Combustion of agricultural residues , 2000 .

[26]  Shiyong Wu,et al.  Structure characteristics and gasification activity of residual carbon from entrained-flow coal gasification slag , 2014 .

[27]  W. Peters,et al.  Product yields and kinetics from the vapor phase cracking of wood pyrolysis tars , 1989 .

[28]  C. Palma,et al.  Modelling of tar formation and evolution for biomass gasification: A review , 2013 .

[29]  Y. Ku,et al.  Decomposition of benzene in air streams by UV/TiO(2) process. , 2003, Journal of hazardous materials.

[30]  Andreas Jess,et al.  Mechanisms and kinetics of thermal reactions of aromatic hydrocarbons from pyrolysis of solid fuels , 1996 .

[31]  C. M. Meijden,et al.  EXPERIMENTAL RESULTS FROM THE ALLOTHERMAL BIOMASS GASIFIER MILENA , 2007 .

[32]  A. Fridman,et al.  Chapter 8 – Plasma Reforming for H2-Rich Synthesis Gas , 2011 .

[33]  L. Mazzei,et al.  Thermodynamic modelling and evaluation of a two-stage thermal process for waste gasification , 2013 .

[34]  G. Sakellaropoulos,et al.  Pyrolysis kinetics and combustion characteristics of waste recovered fuels , 2009 .

[35]  K. J. Hüttinger,et al.  Chemistry of methane formation in hydrogasification of aromatics. 1. Non-substituted aromatics , 1982 .

[36]  D. T. Liang,et al.  In-Depth Investigation of Biomass Pyrolysis Based on Three Major Components: Hemicellulose, Cellulose and Lignin , 2006 .

[37]  Priyanka Kaushal,et al.  Modeling of Pyrolysis and Gasification of Biomass in Fluidized Beds: A Review , 2009 .

[38]  J. Bellan,et al.  Tar yield and collection from the pyrolysis of large biomass particles , 1997 .

[39]  Pedro Ollero,et al.  Optimization of char and tar conversion in fluidized bed biomass gasifiers , 2013 .

[40]  J. Sentek,et al.  The hybrid plasma–catalytic process for non-oxidative methane coupling to ethylene and ethane , 2009 .

[41]  A. Dufour,et al.  Upgrading biomass pyrolysis gas by conversion of methane at high temperature: Experiments and modelling , 2009 .

[42]  Kj Krzysztof Ptasinski,et al.  Catalytic decomposition of biomass tars: use of dolomite and untreated olivine , 2005 .

[43]  M. Cha,et al.  Effect of excess oxygen in plasma reforming of diesel fuel , 2010 .

[44]  Thermal Hydrogasification of Aromatic Compounds , 1974 .

[45]  F. Graf,et al.  Modeling of acetylene pyrolysis under steel vacuum carburizing conditions in a tubular flow reactor. , 2007, Molecules.

[46]  R. Kandiyoti,et al.  Characterization of biomass pyrolysis tars produced in the relative absence of extraparticle secondary reactions , 1991 .

[47]  M. Godfrey Mungal,et al.  The role of in situ reforming in plasma enhanced ultra lean premixed methane/air flames , 2010 .

[48]  J. Werther,et al.  Experimental investigation and modeling of gasification of sewage sludge in the circulating fluidized bed , 2005 .

[49]  A. Fridman,et al.  On-board plasma-assisted conversion of heavy hydrocarbons into synthesis gas , 2010 .

[50]  Xiaoyan Dai,et al.  CH4–CO2 reforming by plasma – challenges and opportunities , 2011 .

[51]  R. Kandiyoti,et al.  Effect of freeboard residence time on the molecular mass distributions of fluidized bed pyrolysis tars , 1990 .

[52]  A. Gómez-Barea,et al.  Gasification of biomass and waste in a staged fluidized bed gasifier: Modeling and comparison with one-stage units , 2012 .

[53]  W. Peters,et al.  Product compositions and kinetics in the rapid pyrolysis of milled wood lignin , 1985 .

[54]  Muhammad Usman,et al.  Coal gasification in CO2 atmosphere and its kinetics since 1948: A brief review , 2011 .

[55]  Frederic Marias,et al.  Modelling of thermal removal of tars in a high temperature stage fed by a plasma torch. , 2010 .

[56]  Kj Krzysztof Ptasinski,et al.  A review of the primary measures for tar elimination in biomass gasification processes , 2003 .