A renewable fusion fault diagnosis network for the variable speed conditions under unbalanced samples

Abstract Deep learning technology has been gradually applied to solve a variety of fault diagnosis problems because of its outstanding feature learning and nonlinear classification abilities. However, few deep learning network models can be applied to both variable speed conditions and unbalanced samples scenarios in fault diagnosis, especially in extreme cases where fault samples are missing. And most of the fault diagnosis models do not have the ability to update automatically as the collected fault data increases. To deal with the above problems, a deep learning model named renewable fusion fault diagnosis network (RFFDN) is proposed. The network has three main parts: improved feature classification network; second order statistics fusion network and unbalanced feature comparison network. Moreover, these three networks are simultaneously organized on a two-branch convolutional neural network (CNN) architecture with fused data input, so as to facilitate the network to learn the depth nonlinear domain invariant features. Finally, the RFFDN model and other mainstream fault diagnosis models are tested on two different datasets. The results show that the RFFDN model not simply achieves high diagnostic accuracy in diagnosis results, but also extracts the domain invariant features at variable speed conditions under unbalanced samples, and accurately classifies the new faults. These prove that the model can not only be applied to a variety of operating modes, but can be updated as more data are collected as well, which is of great significance to the field of fault diagnosis.

[1]  Hongmei Liu,et al.  Rolling Bearing Fault Diagnosis Based on STFT-Deep Learning and Sound Signals , 2016 .

[2]  Hyungseob Han,et al.  Fault diagnosis method using support vector machine and errors-in-variables for rotating machines , 2012 .

[3]  Liang Gao,et al.  A New Deep Transfer Learning Based on Sparse Auto-Encoder for Fault Diagnosis , 2019, IEEE Transactions on Systems, Man, and Cybernetics: Systems.

[4]  Chunhui Zhao,et al.  Online Fault Diagnosis for Industrial Processes With Bayesian Network-Based Probabilistic Ensemble Learning Strategy , 2019, IEEE Transactions on Automation Science and Engineering.

[5]  Guang-ming Xian Mechanical failure classification for spherical roller bearing ofhydraulic injection molding machine using DWT-SVM , 2010, Expert Syst. Appl..

[6]  Wenhua Du,et al.  Research and application of improved adaptive MOMEDA fault diagnosis method , 2019, Measurement.

[7]  Kate Saenko,et al.  Deep CORAL: Correlation Alignment for Deep Domain Adaptation , 2016, ECCV Workshops.

[8]  Peng Jiang,et al.  An Imbalance Modified Deep Neural Network With Dynamical Incremental Learning for Chemical Fault Diagnosis , 2019, IEEE Transactions on Industrial Electronics.

[9]  Sepp Hochreiter,et al.  Self-Normalizing Neural Networks , 2017, NIPS.

[10]  Yang Guo,et al.  A Weighted Deep Representation Learning Model for Imbalanced Fault Diagnosis in Cyber-Physical Systems , 2018, Sensors.

[11]  Yaguo Lei,et al.  Health condition identification of multi-stage planetary gearboxes using a mRVM-based method , 2015 .

[12]  Biao Wang,et al.  LiftingNet: A Novel Deep Learning Network With Layerwise Feature Learning From Noisy Mechanical Data for Fault Classification , 2018, IEEE Transactions on Industrial Electronics.

[13]  Minqiang Xu,et al.  A fault diagnosis scheme for planetary gearboxes using adaptive multi-scale morphology filter and modified hierarchical permutation entropy , 2018 .

[14]  Qingbo He,et al.  Energy-Fluctuated Multiscale Feature Learning With Deep ConvNet for Intelligent Spindle Bearing Fault Diagnosis , 2017, IEEE Transactions on Instrumentation and Measurement.

[15]  Xianzhi Wang,et al.  Entropy Based Fault Classification Using the Case Western Reserve University Data: A Benchmark Study , 2020, IEEE Transactions on Reliability.

[16]  Erik Cambria,et al.  Aspect extraction for opinion mining with a deep convolutional neural network , 2016, Knowl. Based Syst..

[17]  Zhiqiang Chen,et al.  Deep neural networks-based rolling bearing fault diagnosis , 2017, Microelectron. Reliab..

[18]  Wentao Mao,et al.  Online sequential prediction of bearings imbalanced fault diagnosis by extreme learning machine , 2017 .

[19]  Xiu-Shen Wei,et al.  In Defense of Fully Connected Layers in Visual Representation Transfer , 2017, PCM.

[20]  Anand Parey,et al.  Gearbox fault diagnosis under fluctuating load conditions with independent angular re-sampling technique, continuous wavelet transform and multilayer perceptron neural network , 2017 .

[21]  Yaguo Lei,et al.  Deep normalized convolutional neural network for imbalanced fault classification of machinery and its understanding via visualization , 2018, Mechanical Systems and Signal Processing.

[22]  Qiang Chen,et al.  Network In Network , 2013, ICLR.

[23]  Lei Zhang,et al.  Beyond a Gaussian Denoiser: Residual Learning of Deep CNN for Image Denoising , 2016, IEEE Transactions on Image Processing.

[24]  Meng Zhang,et al.  Bearing fault diagnosis under varying working condition based on domain adaptation , 2017, ArXiv.

[25]  Chunhui Zhao,et al.  Robust Monitoring and Fault Isolation of Nonlinear Industrial Processes Using Denoising Autoencoder and Elastic Net , 2020, IEEE Transactions on Control Systems Technology.

[26]  Changqing Shen,et al.  A coarse-to-fine decomposing strategy of VMD for extraction of weak repetitive transients in fault diagnosis of rotating machines , 2019, Mechanical Systems and Signal Processing.

[27]  Geoffrey E. Hinton,et al.  Visualizing Data using t-SNE , 2008 .

[28]  Shunming Li,et al.  Construction of a batch-normalized autoencoder network and its application in mechanical intelligent fault diagnosis , 2018, Measurement Science and Technology.

[29]  Weiguo Huang,et al.  Time-Frequency Squeezing and Generalized Demodulation Combined for Variable Speed Bearing Fault Diagnosis , 2019, IEEE Transactions on Instrumentation and Measurement.

[30]  Liang Guo,et al.  A neural network constructed by deep learning technique and its application to intelligent fault diagnosis of machines , 2018, Neurocomputing.

[31]  Shunming Li,et al.  Generalization of deep neural network for bearing fault diagnosis under different working conditions using multiple kernel method , 2019, Neurocomputing.

[32]  Yanqing Zhang,et al.  SVMs Modeling for Highly Imbalanced Classification , 2009, IEEE Transactions on Systems, Man, and Cybernetics, Part B (Cybernetics).

[33]  Wentian Zhao,et al.  Fault diagnosis network design for vehicle on-board equipments of high-speed railway: A deep learning approach , 2016, Eng. Appl. Artif. Intell..

[34]  Tao Zhang,et al.  Deep Model Based Domain Adaptation for Fault Diagnosis , 2017, IEEE Transactions on Industrial Electronics.