An On-line Batch Span Minimization and Quality Control Strategy for Batch and Semi-Batch Processes

Abstract A novel strategy is proposed to minimize the operation time of batch and semi-batch processes. The proposed on-line strategy is based on linear regression models and employs a cascade control structure in which the primary controller calculates an optimal operation profile for the secondary controller to follow. A special feature of the proposed on-line strategy is that it conducts run-wise information feedback and achieves the attainable minimum operation time as the batch run is repeated despite model uncertainty. The performance of the proposed strategy is illustrated through simulation studies involving an exothermic batch reactor and a semi-batch reactor producing 2-acetoacetyl pyrrole.