Production and allocation policies in a two-class inventory system with time and quantity dependent waiting costs

This paper presents an integrated production and inventory allocation model in a two-echelon supply chain system. The higher echelon is a manufacturer, who produces a single commodity. The lower echelon consists of two types of major commodity distributors who might face stochastic or deterministic demands from multiple retailers. Our analytical model provides optimal decision policies that minimize total production and customer waiting costs from the manufacturer's perspective when there are time and quantity dependent customer waiting costs. We identify the value of the integrated policy and compare it with typical approximations such as aggregating the multiple demands or applying the single demand multiple times.

[1]  Paul R. Kleindorfer,et al.  Service Constrained s, S Inventory Systems with Priority Demand Classes and Lost Sales , 1988 .

[2]  W. Karl Kruse Technical Note - Waiting Time in a Continuous Review (s, S) Inventory System with Constant Lead Times , 1981, Oper. Res..

[3]  T. Chien,et al.  Determining profit-maximizing production/shipping policies in a one-to-one direct shipping, stochastic demand environment , 1993 .

[4]  Douglas J. Thomas,et al.  Coordinated supply chain management , 1996 .

[5]  Rakesh Nagi,et al.  A review of integrated analysis of production-distribution systems , 1999 .

[6]  Hau L. Lee,et al.  Joint demand fulfillment probability in a multi-item inventory system with independent order-up-to policies , 1998, Eur. J. Oper. Res..

[7]  Baback Yazdani Book reviewToyota production system: an integrated approach to Just-In-Time (2nd ed): Yasuhiro Monden Chapman & Hall, London (1994) 423 pp, £39.95 ISBN 0-412-58220-1 , 1995 .

[8]  D. M. Topkis OPTIMAL ORDERING AND RATIONING POLICIES IN A NONSTATIONARY DYNAMIC INVENTORY MODEL WITH n DEMAND CLASSES , 1968 .

[9]  Yu-Sheng Zheng,et al.  Waiting time distribution in (T, S) inventory systems , 1992, Oper. Res. Lett..

[10]  Evan L. Porteus Chapter 12 Stochastic inventory theory , 1990 .

[11]  Steven Nahmias,et al.  Operating Characteristics of an Inventory System with Rationing , 1981 .

[12]  Sven Axsäter,et al.  Stock Rationing in a Continuous Review Two-Echelon Inventory Model , 2004, Ann. Oper. Res..

[13]  Joseph Geunes,et al.  Impacts of inventory shortage policies on transportation requirements in two-stage distribution systems , 2001, Eur. J. Oper. Res..

[14]  George Jr. Stalk Hout Competing Against Time : How Time Based Competition Is Reshaping Global Markets , 2002 .

[15]  Albert Y. Ha Stock-rationing policy for a make-to-stock production system with two priority classes and backordering , 1997 .

[16]  Craig C. Sherbrooke Technical Note - Waiting Time in an (S - 1, S) Inventory System - Constant Service Time Case , 1975, Oper. Res..

[17]  Izak Duenyas,et al.  Optimal Policies for Inventory Systems with Priority Demand Classes , 2003, Oper. Res..

[18]  Awi Federgruen,et al.  A Combined Vehicle Routing and Inventory Allocation Problem , 1984, Oper. Res..

[19]  Rajan Suri,et al.  Quick Response Manufacturing , 1998 .

[20]  Yves Dallery,et al.  Optimal Stock Allocation for a Capacitated Supply System , 2002, Manag. Sci..

[21]  Chandrasekhar Das The (S - 1, S) Inventory Model under Time Limit on Backorders , 1977, Oper. Res..

[22]  Awi Federgruen,et al.  Customer waiting‐time distributions under base‐stock policies in single‐facility multi‐item production systems , 1996 .

[23]  Ramesh Srinivasan,et al.  Managing individual customer service constraints under stochastic demand , 1999, Oper. Res. Lett..

[24]  Isamu Higa,et al.  Waiting Time in an (S - 1, S) Inventory System , 1975, Oper. Res..

[25]  Izak Duenyas,et al.  Optimal Inventory Policies in Systems with Priority Demand Classes , 1998 .