Multiscale topology optimization for non-uniform microstructures with hybrid cellular automata

Based on hybrid cellular automata (HCA), we present a two-scale optimization model for heterogeneous structures with non-uniform porous cells at the microscopic scale. The method uses the K -means clustering algorithm to achieve locally nonperiodicity through easily obtained elemental strain energy. This energy is used again for a two-scale topological optimization procedure without sensitivity analysis, avoiding drastically the computational complexity. Both the experimental tests and numerical results illustrate a significant increase in the resulting structural stiffness with locally nonperiodicity, as compared to using uniform periodic cells. The effects of parameters such as clustering number and adopted method versus classical Optimality Criteria (OC) are discussed. Finally, the proposed methodology is extended to 3D two-scale heterogeneous structure design.

[1]  Liang Gao,et al.  Topology optimization for concurrent design of structures with multi-patch microstructures by level sets , 2018 .

[2]  Huajian Gao,et al.  On optimal hierarchy of load-bearing biological materials , 2011, Proceedings of the Royal Society B: Biological Sciences.

[3]  Jun Xu,et al.  Honeytubes: Hollow lattice truss reinforced honeycombs for crushing protection , 2017 .

[4]  Jun Xu,et al.  Design of composite lattice materials combined with fabrication approaches , 2018, Journal of Composite Materials.

[5]  Xiangyang Cui,et al.  Design of materials using hybrid cellular automata , 2017 .

[6]  W. D. de Heer,et al.  Carbon Nanotubes--the Route Toward Applications , 2002, Science.

[7]  P. Breitkopf,et al.  Design of materials using topology optimization and energy-based homogenization approach in Matlab , 2015 .

[8]  H. Rodrigues,et al.  Hierarchical optimization of material and structure , 2002 .

[9]  O. Sigmund Morphology-based black and white filters for topology optimization , 2007 .

[10]  Yi Min Xie,et al.  Convergence of topological patterns of optimal periodic structures under multiple scales , 2012 .

[11]  L. Valdevit,et al.  Ultralight Metallic Microlattices , 2011, Science.

[12]  Hao Li,et al.  Dynamic multiscale topology optimization for multi-regional micro-structured cellular composites , 2019, Composite Structures.

[13]  Tongxi Yu,et al.  Crushing resistance and energy absorption of pomelo peel inspired hierarchical honeycomb , 2019, International Journal of Impact Engineering.

[14]  Yi Min Xie,et al.  Concurrent topology optimization of structures and their composite microstructures , 2014 .

[15]  Xiao-Han Wang,et al.  Hierarchical assembly of micro-/nano-building blocks: bio-inspired rigid structural functional materials. , 2011, Chemical Society reviews.

[16]  Jun Yan,et al.  Optimum structure with homogeneous optimum cellular material for maximum fundamental frequency , 2009 .

[17]  Jun Xu,et al.  Compressive properties of hollow lattice truss reinforced honeycombs (Honeytubes) by additive manufacturing: Patterning and tube alignment effects , 2018, Materials & Design.

[18]  N. Fang,et al.  Lightweight Mechanical Metamaterials with Tunable Negative Thermal Expansion. , 2016, Physical review letters.

[19]  P. Breitkopf,et al.  Concurrent topology optimization design of material and structure within FE2 nonlinear multiscale analysis framework , 2014 .

[20]  John E. Renaud,et al.  Crashworthiness Design Using Topology Optimization , 2009 .

[21]  Peter D. Dunning,et al.  Simultaneous material and structural optimization by multiscale topology optimization , 2016 .

[22]  Weihong Zhang,et al.  Concurrent topology optimization design of structures and non-uniform parameterized lattice microstructures , 2018, Structural and Multidisciplinary Optimization.

[23]  Gengdong Cheng,et al.  Optimum structure with homogeneous optimum truss-like material , 2008 .

[24]  Yi Min Xie,et al.  Two-scale optimal design of structures with thermal insulation materials , 2015 .

[25]  Yi Min Xie,et al.  Concurrent topological design of composite thermoelastic macrostructure and microstructure with multi-phase material for maximum stiffness , 2016 .

[26]  Weihong Zhang,et al.  Scale‐related topology optimization of cellular materials and structures , 2006 .

[27]  Yi Min Xie,et al.  Concurrent design of composite macrostructure and cellular microstructure under random excitations , 2015 .

[28]  Gengdong Cheng,et al.  Multi-objective concurrent topology optimization of thermoelastic structures composed of homogeneous porous material , 2013 .

[29]  O. Sigmund,et al.  Topology optimization approaches , 2013, Structural and Multidisciplinary Optimization.

[30]  M. Ashby,et al.  The topological design of multifunctional cellular metals , 2001 .

[31]  R. Lakes Materials with structural hierarchy , 1993, Nature.

[32]  Liang Gao,et al.  Topology optimization for multiscale design of porous composites with multi-domain microstructures , 2019, Computer Methods in Applied Mechanics and Engineering.

[33]  Shiwei Zhou,et al.  Design of graded two-phase microstructures for tailored elasticity gradients , 2008, Journal of Materials Science.

[34]  Vipin Kumar,et al.  Introduction to Data Mining , 2022, Data Mining and Machine Learning Applications.

[35]  Daicong Da Topology Optimization Design of Heterogeneous Materials and Structures , 2019 .

[36]  Liang Gao,et al.  Topological shape optimization of 3D micro-structured materials using energy-based homogenization method , 2018, Adv. Eng. Softw..

[37]  Helder C. Rodrigues,et al.  A hierarchical model for concurrent material and topology optimisation of three-dimensional structures , 2008 .

[38]  John E. Renaud,et al.  Topology Optimization Using a Hybrid Cellular Automaton Method With Local Control Rules , 2006 .

[39]  Xuan Liang,et al.  Concurrent multi-scale and multi-material topological optimization of vibro-acoustic structures , 2019, Computer Methods in Applied Mechanics and Engineering.

[40]  J. Chaboche,et al.  FE2 multiscale approach for modelling the elastoviscoplastic behaviour of long fibre SiC/Ti composite materials , 2000 .