Effect of different parameters on machining of SiC/SiC composites via pico-second laser

Abstract Pico-second laser plays an important role in modern machining technology, especially in machining high hardness materials. In this article, pico-second laser was utilized for irradiation on SiC/SiC composites, and effects of different processing parameters including the machining modes and laser power were discussed in detail. The results indicated that the machining modes and laser power had great effect on machining of SiC/SiC composites. Different types of surface morphology and structure were observed under helical line scanning and single ring line scanning, and the analysis of their formulation was discussed in detail. It was believed that the machining modes would be responsible to the different shapes of machining results at the same parameters. The processing power shall also influence the surface morphology and quality of machining results. In micro-hole drilling process, large amount of debris and fragments were observed within the micro-holes, and XPS analysis showed that there existed Si–O bonds and Si–C bonds, indicating that the oxidation during processing was incomplete. Other surface morphology, such as pores and pits were discussed as well.

[1]  Akira Kohyama,et al.  Current status of SiC/SiC composites R&D , 1998 .

[2]  Xuan Hu,et al.  Photocatalytic reaction and degradation of methylene blue on TiO2 films in vacuum: an X-ray photoelectron spectroscopy study , 2011, Research on Chemical Intermediates.

[3]  Shigeo Kawata,et al.  Short pulse laser interaction with micro-structured targets: simulations of laser absorption and ion acceleration , 2011 .

[4]  Lai-fei Cheng,et al.  Effect of energy density and feeding speed on micro-holes drilling in SiC/SiC composites by picosecond laser , 2014, The International Journal of Advanced Manufacturing Technology.

[5]  J. Folkes,et al.  Laser drilling of cooling holes in aeroengines: state of the art and future challenges , 2004 .

[6]  Hisaichi Ohnabe,et al.  Potential application of ceramic matrix composites to aero-engine components , 1999 .

[7]  R. Naslain Design, preparation and properties of non-oxide CMCs for application in engines and nuclear reactors: an overview , 2004 .

[8]  Jorge A Diaz,et al.  Developments to manufacture structural aeronautical parts in carbon fibre reinforced thermoplastic materials , 2003 .

[9]  Lai-fei Cheng,et al.  Machining parameter optimization of C/SiC composites using high power picosecond laser , 2015 .

[10]  Sigmar Wittig,et al.  Experimental Assessment of Fiber-Reinforced Ceramics for Combustor Walls , 2001 .

[11]  Akira Kohyama,et al.  Critical issues and current status of SiC/SiC composites for fusion , 2000 .

[12]  Hong Hocheng,et al.  Assessment of ultrasonic drilling of C/SiC composite material , 2000 .

[13]  Sachin Maheshwari,et al.  Some investigations into the electric discharge machining of hardened tool steel using different electrode materials , 2004 .

[14]  Litong Zhang,et al.  Ultra-short pulse laser deep drilling of C/SiC composites in air , 2013 .

[15]  J. Paulo Davim,et al.  Delamination analysis in high speed drilling of carbon fiber reinforced plastics (CFRP) using artificial neural network model , 2008 .

[16]  Josef Krasa,et al.  Laser-driven acceleration of protons from hydrogenated annealed silicon targets , 2010 .

[17]  Marc Sentis,et al.  Ultra-fast laser ablation applied to deep-drilling of metals , 2005 .

[18]  Vladimir T. Tikhonchuk,et al.  Ion acceleration by femtosecond laser pulses in small multispecies targets , 2008 .

[19]  Wolfgang Kautek,et al.  Physical chemistry of the femtosecond and nanosecond laser–material interaction with SiC and a SiC–TiC–TiB2 composite ceramic compound , 2003 .

[20]  Lai-fei Cheng,et al.  Effect of energy density on the machining character of C/SiC composites by picosecond laser , 2014 .

[21]  Yung C. Shin,et al.  Micromachining of Metals, Alloys, and Ceramics by Picosecond Laser Ablation , 2010 .

[22]  C. Fotakis,et al.  Efficient femtosecond laser micromachining of bulk 3C-SiC , 2005 .

[23]  K. Artyushkova,et al.  Probing the molecular structure of antimicrobial peptide-mediated silica condensation using X-ray photoelectron spectroscopy , 2012 .

[24]  G. Kipouros,et al.  X-ray Photoelectron Spectroscopy (XPS) Investigation of the Surface Film on Magnesium Powders , 2012, Applied spectroscopy.