Design for reliability and robustness tool platform for power electronic systems — Study case on motor drive applications

Because of the high cost of failure, the reliability performance of power semiconductor devices is becoming a more and more important and stringent factor in many energy conversion applications. Thus, the need for appropriate reliability analysis of the power electronics emerges. Due to its conventional approach, mainly based on failure statistics from the field, the reliability evaluation of the power devices is still a challenging task. In order to address the given problem, a MATLAB based reliability assessment tool has been developed. The Design for Reliability and Robustness (DfR2) tool allows the user to easily investigate the reliability performance of the power electronic components (or sub-systems) under given input mission profiles and operating conditions. The main concept of the tool and its framework are introduced, highlighting the reliability assessment procedure for power semiconductor devices. Finally, a motor drive application is implemented and the reliability performance of the power devices is investigated with the help of the DfR2 tool, and the resulting reliability metrics are presented.

[1]  Ui-Min Choi,et al.  STUDIES ON IGBT MODULE TO IMPROVE THE RELIABILITY OF POWER ELECTRONIC SYSTEMS , 2016 .

[2]  R. Brook,et al.  Cumulative Damage in Fatigue: A Step towards Its Understanding , 1969 .

[3]  Huai Wang,et al.  System-level reliability assessment of power stage in fuel cell application , 2016, 2016 IEEE Energy Conversion Congress and Exposition (ECCE).

[4]  Ke Ma,et al.  Optimal Derating Strategy of Power Electronics Converter for Maximum Wind Energy Production with Lifetime Information of Power Devices , 2018, IEEE Journal of Emerging and Selected Topics in Power Electronics.

[5]  Frede Blaabjerg,et al.  Thermal Loading and Lifetime Estimation for Power Device Considering Mission Profiles in Wind Power Converter , 2015, IEEE Transactions on Power Electronics.

[6]  Dawei Xiang,et al.  An Industry-Based Survey of Reliability in Power Electronic Converters , 2011, IEEE Transactions on Industry Applications.

[7]  Uwe Scheuermann,et al.  Reliability challenges of automotive power electronics , 2009, Microelectron. Reliab..

[8]  Frede Blaabjerg,et al.  Reliability assessment platform for the power semiconductor devices - Study case on 3-phase grid-connected inverter application , 2017, Microelectron. Reliab..

[9]  B. Hahn,et al.  Reliability of Wind Turbines , 2007 .

[10]  A.T. Bryant,et al.  Exploration of Power Device Reliability Using Compact Device Models and Fast Electrothermal Simulation , 2006, IEEE Transactions on Industry Applications.

[11]  F. Blaabjerg,et al.  Frequency-Domain Thermal Modeling and Characterization of Power Semiconductor Devices , 2016, IEEE Transactions on Power Electronics.

[12]  Frede Blaabjerg,et al.  Complete Loss and Thermal Model of Power Semiconductors Including Device Rating Information , 2015, IEEE Transactions on Power Electronics.

[13]  Christopher Bailey,et al.  Mission Profile-Based Reliability Design and Real-Time Life Consumption Estimation in Power Electronics , 2015, IEEE Transactions on Power Electronics.

[15]  Frede Blaabjerg,et al.  Multi-timescale modelling for the loading behaviours of power electronics converter , 2015, 2015 IEEE Energy Conversion Congress and Exposition (ECCE).