Implementing of a three-phase integrated decision support model for parts machining outsourcing

Parts machining outsourcing (PMO) can be regarded as a strategic weapon to increase product quality and productivity as well as cost cutting in many manufacturing enterprises. However, making an outsourcing decision based on accumulated experience is neither effective nor scientific due to subjective judgement and lack of systematic analysis. Therefore, to systematically help the decision-maker survey and select suppliers to outsource and also to timely achieve the most beneficial portfolio among suppliers in a non-cooperative game structure, this paper proposes an integrated decision support model for PMO using ontology, constraint-based reasoning, fuzzy VIKOR and game theory in three phases, namely supplier prequalification, ultimate selection and order coordination. In the decision-making process, decision factors such as quality, cost and production capability are categorised and put into different phases, respectively, by their characteristics for being measured at a more reasonable method. Finally, a case from a leading printing machinery enterprise is analysed to validate the proposed model. This research is expected to improve the quality and effectiveness of decision-making in PMO.

[1]  Chen Yuanyuan,et al.  Contract renegotiation and bargaining power: evidence from IT-related outsourcing agreements , 2012, ICEC '12.

[2]  Aoying Zhou,et al.  VsLattice: A vector-based conceptual index structure for web service retrieval , 2007, Inf. Syst. Frontiers.

[3]  W. H. Ip,et al.  Combining scoring method and fuzzy expert systems approach to supplier assessment: a case study , 2002 .

[4]  Cerry M. Klein,et al.  Optimal inventory policies for an economic order quantity model with decreasing cost functions , 2005, Eur. J. Oper. Res..

[5]  Irem Ozkarahan,et al.  An integrated multicriteria decision-making methodology for outsourcing management , 2007, Comput. Oper. Res..

[6]  A. Ravi Ravindran,et al.  Vendor selection in outsourcing , 2007, Comput. Oper. Res..

[7]  Srinivas Talluri,et al.  Multiproduct, Multicriteria Model for Supplier Selection with Product Life-Cycle Considerations , 2006, Decis. Sci..

[8]  Andrej Atrens,et al.  Strategic maintenance management , 2002 .

[9]  Shuo-Yan Chou,et al.  A decision support system for supplier selection based on a strategy-aligned fuzzy SMART approach , 2008, Expert Syst. Appl..

[10]  Keith Popplewell,et al.  Manufacturing system engineering moderator: An aid for multidiscipline project teams , 2003 .

[11]  B. Harrison,et al.  Outsourcing and the Search for `Flexibility' , 1993 .

[12]  P. Yu A Class of Solutions for Group Decision Problems , 1973 .

[13]  H. Lan,et al.  SWRL : A semantic Web rule language combining OWL and ruleML , 2004 .

[14]  K. Zhang,et al.  ManuHub: A Semantic Web System for Ontology-Based Service Management in Distributed Manufacturing Environments , 2011, IEEE Transactions on Systems, Man, and Cybernetics - Part A: Systems and Humans.

[15]  Srinivas Talluri,et al.  Production , Manufacturing and Logistics Vendor evaluation with performance variability : A max – min approach , 2003 .

[16]  Xiaowei Xu,et al.  Multi-criteria decision making approaches for supplier evaluation and selection: A literature review , 2010, Eur. J. Oper. Res..

[17]  S. H. Ghodsypour,et al.  The total cost of logistics in supplier selection, under conditions of multiple sourcing, multiple criteria and capacity constraint , 2001 .

[18]  Nursel Öztürk,et al.  Supplier selection and performance evaluation in just-in-time production environments , 2011, Expert Syst. Appl..

[19]  R. J. Kuo,et al.  Application of particle swarm optimization algorithm for solving bi-level linear programming problem , 2009, Comput. Math. Appl..

[20]  Mitsuo Gen,et al.  Coordinating strategic outsourcing decisions for semiconductor assembly using a bi-objective genetic algorithm , 2012 .

[21]  Ming Cai,et al.  Weaving an agent-based Semantic Grid for distributed collaborative manufacturing , 2010 .

[22]  DaeSoo Kim,et al.  Optimal joint pricing and lot sizing with fixed and variable capacity , 1998, Eur. J. Oper. Res..

[23]  Yingxu Wang,et al.  A Web Knowledge Discovery Engine Based on Concept Algebra , 2007, 2007 Canadian Conference on Electrical and Computer Engineering.

[24]  Panlop Zeephongsekul,et al.  A game theory approach in seller-buyer supply chain , 2009, Eur. J. Oper. Res..

[25]  A. Kakabadse,et al.  Critical review – Outsourcing: a paradigm shift , 2000 .

[26]  Zhen-Hua Che A TWO-PHASE HYBRID APPROACH TO SUPPLIER SELECTION THROUGH CLUSTER ANALYSIS WITH MULTIPLE DIMENSIONS , 2010 .

[27]  He-Yau Kang,et al.  Fuzzy multiple goal programming applied to TFT-LCD supplier selection by downstream manufacturers , 2009, Expert Syst. Appl..

[28]  Baoding Liu,et al.  Stackelberg-Nash equilibrium for multilevel programming with multiple followers using genetic algorithms , 1998 .

[29]  Gwo-Hshiung Tzeng,et al.  Extended VIKOR method in comparison with outranking methods , 2007, Eur. J. Oper. Res..

[30]  Morteza Babaie,et al.  Pareto simulated annealing and colonial competitive algorithm to solve an offline scheduling problem with rejection , 2010 .

[31]  Luigi Iannone,et al.  Towards an Inductive Methodology for Ontology Alignment Through Instance Negotiation , 2006, OTM Conferences.

[32]  Jean Pierre Brans,et al.  HOW TO SELECT AND HOW TO RANK PROJECTS: THE PROMETHEE METHOD , 1986 .

[33]  Oz Shy,et al.  Partial outsourcing, monitoring cost, and market structure , 2005 .

[34]  Behrooz Karimi,et al.  Manufacturer-retailer supply chain coordination: A bi-level programming approach , 2012, Adv. Eng. Softw..

[35]  Rabah Amir,et al.  Stackelberg versus Cournot Equilibrium , 1999 .

[36]  Gwo-Hshiung Tzeng,et al.  A novel hybrid MCDM approach for outsourcing vendor selection: A case study for a semiconductor company in Taiwan , 2010, Expert Syst. Appl..

[37]  Patrice Marcotte,et al.  An overview of bilevel optimization , 2007, Ann. Oper. Res..

[38]  Caro Lucas,et al.  Imperialist competitive algorithm: An algorithm for optimization inspired by imperialistic competition , 2007, 2007 IEEE Congress on Evolutionary Computation.

[39]  Volker Haarslev,et al.  Racer: A Core Inference Engine for the Semantic Web , 2003, EON.

[40]  Marcello Braglia,et al.  The analytic hierarchy process applied to maintenance strategy selection , 2000, Reliab. Eng. Syst. Saf..

[41]  E. J. Friedman-hill. Jess,et al.  The expert system shell for the java platform , 2002 .

[42]  C. Cook Outsourcing casting cleaning & finishing : A cost-effective solution , 2000 .

[43]  B. Roy THE OUTRANKING APPROACH AND THE FOUNDATIONS OF ELECTRE METHODS , 1991 .

[44]  Deborah L. McGuinness,et al.  OWL Web ontology language overview , 2004 .

[45]  Pingyu Jiang,et al.  Using iPSS as a new run-time for service-oriented manufacturing executive systems , 2009, 2009 International Conference on Computers & Industrial Engineering.

[46]  Liang-Hsuan Chen,et al.  An integrated fuzzy approach for the selection of outsourcing manufacturing partners in pharmaceutical R&D , 2010 .

[47]  Martin Spring,et al.  Third party logistics : a literature review and research agenda , 2007 .

[48]  Wenyu Zhang,et al.  SWMRD: a Semantic Web-based manufacturing resource discovery system for cross-enterprise collaboration , 2010 .

[49]  H.-K. Lin,et al.  Manufacturing system engineering ontology for semantic interoperability across extended project teams , 2004 .

[50]  Wing Bun Lee,et al.  A generic supplier management tool for outsourcing manufacturing , 2003 .

[51]  Chen-Fu Chien,et al.  Using genetic algorithms (GA) and a coloured timed Petri net (CTPN) for modelling the optimization-based schedule generator of a generic production scheduling system , 2007 .

[52]  Kamran Rezaie,et al.  Solving the integrated product mix-outsourcing problem using the Imperialist Competitive Algorithm , 2010, Expert Syst. Appl..

[53]  George Q. Huang,et al.  Leader–follower game in vendor-managed inventory system with limited production capacity considering wholesale and retail prices , 2006 .

[54]  Reza Mohammady Garfamy A data envelopment analysis approach based on total cost of ownership for supplier selection , 2006, J. Enterp. Inf. Manag..

[55]  Hanif D. Sherali,et al.  Stackelberg-Nash-Cournot Equilibria: Characterizations and Computations , 1983, Oper. Res..