Simulation of cold-formed steel beams in local and distortional buckling with applications to the direct strength method

Abstract A nonlinear finite element (FE) model is developed to simulate two series of flexural tests, previously conducted by the authors, on industry standard cold-formed steel C- and Z-section beams. The previous tests focused on laterally braced beams with compression flange details that lead predominately to local buckling failures, in the first test series, and distortional buckling failures, in the second test series. The objectives of this paper are to (i) validate the FE model developed for simulation of the testing, (ii) perform parametric studies outside the bounds of the original tests with a particular focus on variation in yield stress and influence of moment gradient on failures, and (iii) apply the study results to examine and extend the Direct Strength Method of design. The developed FE model shows good agreement with the test data in terms of ultimate bending strength. Extension of the tested sections to cover yield stresses from 228 to 506 MPa indicates that the Direct Strength Method is applicable over this full range of yield stresses. The FE model is also applied to analyze the effect of moment gradient on distortional buckling. It is found that the distortional buckling strength of beams is increased due to the presence of moment gradient. Further, it is proposed and verified that the moment gradient effect on distortional buckling failures can be conservatively accounted for in the Direct Strength Method by using an elastic buckling moment that accounts for the moment gradient. An empirical equation, appropriate for use in design, to predict the increase in the elastic distortional buckling moment due to moment gradient, is developed.