Challenges in the design and operation of processes for catalytic fast pyrolysis of woody biomass.

With respect to the application of upgraded oils derived from biomass materials, the goal is to produce either high yields of transportation fuel compounds (e.g. aromatics, olefins) and specialty chemicals (e.g. phenolics), or just a drop-in refinery feedstock to be blended with the feed streams of existing petroleum refineries. It has already been recognized in the early days of fast pyrolysis RD in- or ex situ) and design elements (e.g. reactor type, catalyst type) on one hand, and definitions and outcomes of possible obstacles (e.g. successive regeneration of the catalyst, effect of biomass ash) on the other. In this paper, the efficient and economical use of the primary and secondary products, and the heat integration of the process is discussed. Moreover, some process alternatives for an efficient CFP operation are suggested.

[1]  A. Bridgwater Review of fast pyrolysis of biomass and product upgrading , 2012 .

[2]  Yong Wang,et al.  Catalytic fast pyrolysis of lignocellulosic biomass. , 2014, Chemical Society reviews.

[3]  W. Daud,et al.  Production of green aromatics and olefins by catalytic cracking of oxygenate compounds derived from biomass pyrolysis: A review , 2014 .

[4]  M. Morris Production of bio-oils via catalytic pyrolysis. , 2011 .

[5]  A. Lappas,et al.  Catalytic pyrolysis of biomass for transportation fuels , 2012 .

[6]  Thomas A. Milne,et al.  Pyrolysis oils from biomass : producing, analyzing, and upgrading , 1988 .

[7]  Young-Kwon Park,et al.  Catalytic Vapor Cracking for Improvement of Bio-Oil Quality , 2011 .

[8]  Shun Tan,et al.  Recent progress of catalytic pyrolysis of biomass by HZSM-5 , 2013 .

[9]  Joan Rieradevall,et al.  Valorisation of forestry waste by pyrolysis in an auger reactor. , 2011, Waste management.

[10]  D. Dayton,et al.  Design and operation of a pilot-scale catalytic biomass pyrolysis unit , 2015 .

[11]  Anastasia Zabaniotou,et al.  Investigating the potential for energy, fuel, materials and chemicals production from corn residues (cobs and stalks) by non-catalytic and catalytic pyrolysis in two reactor configurations , 2009 .

[12]  Foster A. Agblevor,et al.  Co-processing of standard gas oil and biocrude oil to hydrocarbon fuels. , 2012 .

[13]  Ger Devlin,et al.  A review of recent laboratory research and commercial developments in fast pyrolysis and upgrading , 2011 .

[14]  Pius M. Ndegwa,et al.  Effect of pyrolysis temperature on the yield and properties of bio-oils obtained from the auger pyrolysis of Douglas Fir wood , 2012 .

[15]  R C Brown,et al.  Process optimization of an auger pyrolyzer with heat carrier using response surface methodology. , 2012, Bioresource technology.

[16]  D. Mohan,et al.  Pyrolysis of Wood/Biomass for Bio-oil: A Critical Review , 2006 .

[17]  S. Kersten,et al.  Demineralization of wood using wood-derived acid: Towards a selective pyrolysis process for fuel and chemicals production , 2013 .

[18]  Maurice A. Bergougnou,et al.  The role of temperature in the fast pyrolysis of cellulose and wood , 1988 .

[19]  Kostas S. Triantafyllidis,et al.  Pilot-scale validation of Co-ZSM-5 catalyst performance in the catalytic upgrading of biomass pyrolysis vapours , 2014 .

[20]  Charles A. Mullen,et al.  Catalytic pyrolysis-GC/MS of lignin from several sources , 2010 .

[21]  Wolter Prins,et al.  Fast pyrolysis technology development , 2010 .

[22]  Hazzim F. Abbas,et al.  Heterogeneous catalysts for advanced bio-fuel production through catalytic biomass pyrolysis vapor upgrading: a review , 2015 .

[23]  R. H. Venderbosch,et al.  A critical view on catalytic pyrolysis of biomass. , 2015, ChemSusChem.

[24]  Yu-Ting Cheng,et al.  Production of green aromatics and olefins by catalytic fast pyrolysis of wood sawdust , 2011 .

[25]  J. Bokhoven,et al.  Controlling the selectivity to chemicals from lignin via catalytic fast pyrolysis , 2012 .

[26]  D. Hayes Biomass Composition and Its Relevance to Biorefining , 2013 .

[27]  Susanne B. Jones,et al.  Techno-economic and uncertainty analysis of in situ and ex situ fast pyrolysis for biofuel production. , 2015, Bioresource technology.

[28]  Yuji Yoshimura,et al.  Pyrolyzer-GC/MS system-based analysis of the effects of zeolite catalysts on the fast pyrolysis of Jatropha husk , 2013 .

[29]  Joseph W. Wilson Fluid Catalytic Cracking Technology and Operations , 1997 .

[30]  Farid Nasir Ani,et al.  Techno-economics of rice husk pyrolysis, conversion with catalytic treatment to produce liquid fuel , 2000 .

[31]  C. Lindfors,et al.  Short Vapour Residence Time Catalytic Pyrolysis of Spruce Sawdust in a Bubbling Fluidized-Bed Reactor with HZSM-5 Catalysts , 2013, Topics in Catalysis.

[32]  Spyros Voutetakis,et al.  Biomass pyrolysis in a circulating fluid bed reactor for the production of fuels and chemicals , 2002 .

[33]  Frederik Ronsse,et al.  Effect of biomass ash in catalytic fast pyrolysis of pine wood , 2015 .

[34]  R. Xiao,et al.  Characterization of Coke Deposition in the Catalytic Fast Pyrolysis of Biomass Derivates , 2014 .

[35]  Anthony V. Bridgwater,et al.  Fast pyrolysis of biomass : a handbook , 1999 .

[36]  Juha Lehtonen,et al.  Product quality and catalyst deactivation in a four day catalytic fast pyrolysis production run , 2014 .

[37]  T. A. Milne,et al.  Sourcebook of Methods of Analysis for Biomass and Biomass Conversion Processes , 1989 .

[38]  W. Prins,et al.  Validation of a new set-up for continuous catalytic fast pyrolysis of biomass coupled with vapour phase upgrading , 2013 .

[39]  Charles A. Mullen,et al.  Catalytic pyrolysis of oak via pyroprobe and bench scale, packed bed pyrolysis reactors , 2011 .

[40]  T. Carlson,et al.  Aromatic Production from Catalytic Fast Pyrolysis of Biomass-Derived Feedstocks , 2009 .

[41]  G. Tompsett,et al.  Investigation into the shape selectivity of zeolite catalysts for biomass conversion , 2011 .

[42]  M. García-Pérez,et al.  Recent developments in fast pyrolysis of ligno-cellulosic materials. , 2013, Current opinion in biotechnology.

[43]  Larry G. Felix,et al.  Integrated hydropyrolysis and hydroconversion (IH2) for the direct production of gasoline and diesel fuels or blending components from biomass, part 1: Proof of principle testing , 2012 .

[44]  Abhijit Dutta,et al.  Process Design and Economics for the Conversion of Lignocellulosic Biomass to Hydrocarbon Fuels: Thermochemical Research Pathways with In Situ and Ex Situ Upgrading of Fast Pyrolysis Vapors , 2015 .

[45]  Paul T. Williams,et al.  The influence of catalyst regeneration on the composition of zeolite-upgraded biomass pyrolysis oils , 1995 .

[46]  Mary J. Biddy,et al.  Ex-Situ Catalytic Fast Pyrolysis Technology Pathway , 2013 .

[47]  Theodore Dickerson,et al.  Catalytic Fast Pyrolysis: A Review , 2013 .

[48]  Charles A. Mullen,et al.  Accumulation of Inorganic Impurities on HZSM-5 Zeolites during Catalytic Fast Pyrolysis of Switchgrass , 2013 .

[49]  Donald S. Scott,et al.  The continuous flash pyrolysis of biomass , 1984 .

[50]  S. Kersten,et al.  Catalytic fast pyrolysis of pine wood: Effect of successive catalyst regeneration , 2014 .

[51]  T. Bridgwater Biomass for energy , 2006 .