Development of piezoelectric micromachined ultrasonic transducers

Abstract Piezoelectric micromachined ultrasonic transducers (pMUTs) are an example of the application of MEMS technology to ultrasound generation and detection, which is expected to offer many advantages over conventional transducers. In this work, we investigate pMUTs through novel design and fabrication methods. A finite element (FE) model, with original tools to measure device performance, was developed to design and optimize pMUTs. A pMUT for the operating range of 2–10 MHz in water and having maximized energy coupling coefficient was modeled, designed, fabricated, and tested for its resonance frequency and coupling coefficient. The model predictions for the resonance frequency were in excellent agreement with the measured values, but not as good for the coupling coefficient due to the variability in the measured coupling coefficient. Compared to conventional ultrasonic transducers, pMUTs exhibit superior bandwidth, in excess of 100%, and offer considerable design flexibility, which allows their operation frequency and acoustic impedance to be tailored for numerous applications.

[1]  L. Eric Cross,et al.  Ferroelectric and antiferroelectric films for microelectromechanical systems applications , 2000 .

[2]  Najib N. Abboud,et al.  Finite element modeling for ultrasonic transducers , 1998, Medical Imaging.

[3]  B. Khuri-Yakub,et al.  Micromachined 2-D array piezoelectrically actuated flextensional transducers , 1997, 1997 IEEE Ultrasonics Symposium Proceedings. An International Symposium (Cat. No.97CH36118).

[4]  R. Nickell,et al.  Analysis of structural-acoustic interactions in metal-ceramic transducers , 1973 .

[5]  C. P. Germano Flexure Mode Piezoelectric Transducers , 1971 .

[6]  J. S. Wood,et al.  Calculation and investigation of flexural-mode piezoelectric disk transducers on a passive substrate in reception and radiation , 1992 .

[7]  N. Adelman,et al.  Flexural–extensional behavior of composite piezoelectric circular plates , 1980 .

[8]  R. L. Powis,et al.  2 – Medical Ultrasonic Diagnostics , 1999 .

[9]  O. Oralkan,et al.  Simulation and experimental characterization of a 2-D capacitive micromachined ultrasonic transducer array element , 1999, IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control.

[10]  Butrus T. Khuri-Yakub,et al.  Silicon Micromachined Ultrasonic Transducers , 1998, 1998 IEEE Ultrasonics Symposium. Proceedings (Cat. No. 98CH36102).

[11]  B. Khuri-Yakub,et al.  Piezoelectrically actuated flextensional micromachined ultrasound droplet ejectors , 2002, IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control.

[12]  B. Khuri-Yakub,et al.  Surface micromachined capacitive ultrasonic transducers , 1998, IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control.

[13]  Amit Bandyopadhyay,et al.  Mechanical Properties of Boron Doped Si and Si/SiO 2 Membranes , 2002 .

[14]  F. Akasheh,et al.  Piezoelectric micromachined ultrasonic transducers: modeling the influence of structural parameters on device performance , 2005, IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control.

[15]  B. Khuri-Yakub,et al.  Piezoelectrically actuated flextensional micromachined ultrasound transducers. I. Theory , 2002, IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control.

[16]  William P. Robbins,et al.  Ferroelectric-based microactuators , 1995 .

[17]  Amit Bandyopadhyay,et al.  Layered lead zirconate titanate and lanthanum-doped lead zirconate titanate ceramic thin films , 2002 .

[18]  C. J. Brierley,et al.  The influence of ZnO and electrode thickness on the performance of thin film bulk acoustic wave resonators , 1999, 1999 IEEE Ultrasonics Symposium. Proceedings. International Symposium (Cat. No.99CH37027).

[19]  F.L. Degertekin,et al.  Simulation and experimental characterization of a 2-D, 3-MHz capacitive micromachined ultrasonic transducer (CMUT) array element , 1999, 1999 IEEE Ultrasonics Symposium. Proceedings. International Symposium (Cat. No.99CH37027).

[20]  K. Niederer,et al.  Micromachined ultrasound transducers with improved coupling factors from a CMOS compatible process , 2000, Ultrasonics.

[21]  B. Khuri-Yakub,et al.  Piezoelectrically actuated flextensional micromachined ultrasound transducers. II. Fabrication and experiments , 2002, IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control.

[22]  Y. Tung,et al.  Electro-elastic characteristics of asymmetric rectangular piezoelectric laminae. , 1999, IEEE transactions on ultrasonics, ferroelectrics, and frequency control.

[23]  K.K. Li,et al.  Micromachined high frequency ferroelectric sonar transducers , 1997, IEEE Transactions on Ultrasonics, Ferroelectrics and Frequency Control.