Robot control strategy for in-orbit assembly of a micro satellite

We have developed novel heuristic control strategies for fitting parts with almost no clearance and also dealing with flexible objects using visual and force feedback. We have applied these control strategies for micro satellite assembly tasks of a ground research model of an in-orbit maintenance robot system. For the in-orbit maintenance system, micro satellites should be modularized as much as possible. The in-orbit maintenance system needs to assemble the modularized parts into micro satellites. We have developed a ground research model including a two-armed robotic platform and modularized micro satellite models. To assemble a micro satellite model, two problems arise: one is to engage two parts into a tight fit and the other is to handle flexible parts. We use a heuristic approach to solve the first problem — to grope one part to find the entrance of engagement of the other and to wobble this part to make a tight fit. For the second problem, visual measurement of the parts is used to position the end-effector of a robot arm and also active limp control is extensively used to adjust any misalignment that arises from the visual measurement error. With the combination of the heuristic, visual and active limp control, the system can successfully assemble a micro satellite.