Reconfigurable Manufacturing Systems in Small and Medium Enterprises

As mass customization is being widely adopted, manufacturing companies are faced with an increasing challenge of establishing and maintaining manufacturing systems with sufficient flexibility to meet customers’ diverse needs and yet be efficient enough to be competitive. Furthermore, shortening product life cycles require manufacturing systems to be able to react quickly to changes in market and products. Reconfigurable manufacturing systems (RMS) are widely acknowledged as a feasible principle to design a production system, which is both flexible and efficient and able to change capabilities and capacities rapidly. Most literature, however, addresses the design of RMS in large companies, whereas limited literature is found related to SMEs. This paper investigates the potential and challenges related to implementing RMS in SMEs, by conducting a case study of a SME in the Danish manufacturing industry. It is concluded that RMS in some cases can be very beneficial for SMEs; however, significant challenges exist, which calls for further research.

[1]  B. J. Pine,et al.  Making mass customization work , 1993 .

[2]  Alain Bernard,et al.  Product Variety Management , 1998 .

[3]  F. Jovane,et al.  Reconfigurable Manufacturing Systems , 1999 .

[4]  Luc Bongaerts,et al.  A conceptual framework for holonic manufacturing: Identification of manufacturing holons , 1999 .

[5]  A. Galip Ulsoy,et al.  Reconfigurable manufacturing systems: Key to future manufacturing , 2000, J. Intell. Manuf..

[6]  A. Galip Ulsoy,et al.  Reconfigurable manufacturing systems and their enabling technologies , 2000, Int. J. Manuf. Technol. Manag..

[7]  Henrik Almgren,et al.  Pilot production and manufacturing start-up: The case of Volvo S80 , 2000 .

[8]  Zhao Xiaobo,et al.  A stochastic model of a reconfigurable manufacturing system Part 1: A framework , 2000 .

[9]  James H. Gilmore,et al.  Markets of one : creating customer-unique value through mass customization , 2000 .

[10]  Shahin Rahimifard,et al.  IT tools to improve the performance of metalworking SMEs , 2002 .

[11]  A. Galip Ulsoy,et al.  Trends and perspectives in flexible and reconfigurable manufacturing systems , 2002, J. Intell. Manuf..

[12]  Ashraf Labib,et al.  A design strategy for reconfigurable manufacturing systems (RMSs) using analytical hierarchical process (AHP): A case study , 2003 .

[13]  Arturo Molina,et al.  Proposal of Holonic Manufacturing Execution Systems Based on Web Service Technologies for Mexican SMEs , 2003, HoloMAS.

[14]  Li Bo,et al.  Research on reconfigurable manufacturing execution system , 2004, 2004 International Conference on Intelligent Mechatronics and Automation, 2004. Proceedings..

[15]  Thomas Strasser,et al.  RAPID RECONFIGURATION OF MACHINE-TOOLS FOR HOLONIC MANUFACTURING SYSTEMS , 2005 .

[16]  Hoda A. ElMaraghy,et al.  Flexible and reconfigurable manufacturing systems paradigms , 2005 .

[17]  Ulf Harlou,et al.  Developing product families based on architectures: Contribution to a theory of product families , 2006 .

[18]  Yoram Koren,et al.  General RMS Characteristics. Comparison with Dedicated and Flexible Systems , 2006 .

[19]  G. Zhang,et al.  An Analytical Comparison on Cost and Performance among DMS, AMS, FMS and RMS , 2006 .

[20]  E. Westkämper New Trends in Production , 2006 .

[21]  Hoda A. ElMaraghy,et al.  Reconfigurable Process Plans For Responsive Manufacturing Systems , 2007 .

[22]  Hoda A. ElMaraghy,et al.  Optimal configuration selection for Reconfigurable Manufacturing Systems , 2007 .

[23]  Reuven Katz,et al.  Design principles of reconfigurable machines , 2007 .

[24]  Peter Nyhuis,et al.  Changeable Manufacturing - Classification, Design and Operation , 2007 .

[25]  Z. M. Bi,et al.  Development of reconfigurable machines , 2008 .

[26]  Lihui Wang,et al.  Reconfigurable manufacturing systems: the state of the art , 2008 .

[27]  H. ElMaraghy,et al.  Changeability – An Introduction , 2009 .

[28]  Tullio Tolio,et al.  Focused Flexibility in Production Systems , 2009 .

[29]  Tullio Tolio,et al.  A Review on Manufacturing Flexibility , 2009 .

[30]  Hoda A. ElMaraghy Changing and Evolving Products and Systems - Models and Enablers , 2009 .

[31]  F. Piller,et al.  Cracking the Code of Mass Customization , 2009 .

[32]  Yoram Koren,et al.  The Global Manufacturing Revolution: Product-Process-Business Integration and Reconfigurable Systems , 2010 .

[33]  Yoram Koren,et al.  Design of reconfigurable manufacturing systems , 2010 .

[34]  Mauro Onori,et al.  Evolvable Production Systems: Mechatronic Production Equipment with Evolutionary Control , 2010, DoCEIS.

[35]  Lyes Benyoucef,et al.  Developing a reconfigurability index using multi-attribute utility theory , 2011 .

[36]  Karl T. Ulrich,et al.  The role of product architecture in the manufacturing firm , 2011 .

[37]  Kathryn E. Stecke,et al.  Classification of flexible manufacturing systems , 2011 .

[38]  George Chryssolouris,et al.  Assembly system design and operations for product variety , 2011 .

[39]  Ole Madsen,et al.  Designing modular manufacturing systems using mass customisation theories and methods , 2012 .

[40]  Carin Rösiö,et al.  Supporting the Design of Reconfigurable Production Systems , 2012 .

[41]  Manoj Kumar Tiwari,et al.  An adapted NSGA-2 algorithm based dynamic process plan generation for a reconfigurable manufacturing system , 2012, J. Intell. Manuf..

[42]  Yoram Koren,et al.  The rapid responsiveness of RMS , 2013 .

[43]  Carin Rösiö,et al.  Reconfigurable production system design – theoretical and practical challenges , 2013 .

[44]  Mozafar Saadat,et al.  On Designing a Unified Ontology for Holonic Manufacturing Networks , 2013 .

[45]  Eric Blanco,et al.  A comparative study on production ramp-up: state-of-the-art and new challenges , 2014 .

[46]  H. ElMaraghy,et al.  Variety, Complexity and Value Creation , 2014 .

[47]  Kjeld Nielsen,et al.  Reconfigurable Manufacturing on Multiple Levels: Literature Review and Research Directions , 2015, APMS.