3D Modeling of Electromigration Combined with Thermal-Mechanical Effect for IC Device and Package

This paper studies the numerical simulation method for electromigration in IC device and solder joint in a package under the combination of high current density, thermal load and mechanical load. The three dimensional electromigration finite element model for IC device/interconnects and solder joint reliability are developed and tested. Numerical experiment is carried out to obtain the electrical, thermal and stress fields with the migration failure under high current density loads. The direct coupled analysis and in-direct coupled analysis that include electrical, thermal and stress fields are investigated and discussed. The viscoplastic Anand constitutive material model with both SnPb and SnAgCu lead- free solder materials is considered in the paper. An IC device is studied to show the modeling methodology and the comparison with previous test data. A global CSP package with PCB is modeled using relative coarse elements. In order to reduce the computational costs and to improve the calculation accuracy, a refined mesh sub-model is constructed. The sub-model technique is studied in a direct and indirect coupled multiple fields. The comparison of voids generation through numerical example in this paper and previous experimental result is given.

[1]  Kirsten Weide-Zaage,et al.  Three-Dimensional Voids Simulation in chip Metallization Structures: a Contribution to Reliability Evaluation , 2001, Microelectron. Reliab..

[2]  King-Ning Tu,et al.  Effect of three-dimensional current and temperature distributions on void formation and propagation in flip-chip solder joints during electromigration , 2006 .

[3]  Liu Yong,et al.  Reliability Study in Solder Joint under Electromigration and Thermal-Mechanical Load , 2006, 2006 7th International Conference on Electronic Packaging Technology.

[4]  C. Basaran,et al.  Modeling deformation in microelectronics BGA solder joints under high current density. Part I. Simulation and testing , 2005, Proceedings Electronic Components and Technology, 2005. ECTC '05..

[5]  K. Tu,et al.  Recent advances on electromigration in very-large-scale-integration of interconnects , 2003 .

[6]  J. W. Meredith,et al.  Microelectronics reliability , 1988, IEEE Region 5 Conference, 1988: 'Spanning the Peaks of Electrotechnology'.

[7]  L.H. Liang,et al.  Electro-Migration Study in Solder Joint and Interconnects of IC packages , 2006, EuroSime 2006 - 7th International Conference on Thermal, Mechanical and Multiphysics Simulation and Experiments in Micro-Electronics and Micro-Systems.

[8]  K. Tu Recent advances on electromigration in very-large-scale-integration of interconnects , 2003 .

[9]  Yong Liu,et al.  Experimental Determination and Modification of Anand Model Constants for Pb-Free Material 95.5Sn4.0Ag0.5Cu , 2007, 2007 International Conference on Thermal, Mechanical and Multi-Physics Simulation Experiments in Microelectronics and Micro-Systems. EuroSime 2007.

[10]  Robert Darveaux,et al.  Effect of Simulation Methodology on Solder Joint Crack Growth Correlation and Fatigue Life Prediction , 2002 .

[11]  J. Black Electromigration failure modes in aluminum metallization for semiconductor devices , 1969 .

[12]  Nikhil Vishwanath Kelkar,et al.  Lead-Free and PbSn Bump Electromigration Testing , 2005 .

[13]  King-Ning Tu,et al.  Electromigration of flip chip solder bump on Cu/Ni(V)/Al thin film under bump metallization , 2002, 52nd Electronic Components and Technology Conference 2002. (Cat. No.02CH37345).

[14]  Joseph Alison King Materials handbook for hybrid microelectronics , 1988 .

[15]  Kirsten Weide-Zaage,et al.  Static and dynamic analysis of failure locations and void formation in interconnects due to various migration mechanisms , 2003 .

[16]  Jae-Woong Nah,et al.  Electromigration in Pb-free flip chip solder joints on flexible substrates , 2006 .

[17]  Yong Liu,et al.  Power cycling simulation of an IC package: considering electromigration and thermal-mechanical failure , 2003, 53rd Electronic Components and Technology Conference, 2003. Proceedings..

[18]  Yi-Shao Lai,et al.  Electromigration of Sn-37Pb and Sn-3Ag-1.5Cu/Sn-3Ag-0.5Cu composite flip-chip solder bumps with Ti/Ni(V)/Cu under bump metallurgy , 2007, Microelectron. Reliab..

[19]  I. Blech Electromigration in thin aluminum films on titanium nitride , 1976 .

[20]  Glenn A. Rinne Electromigration in SnPb and Pb-free solder bumps , 2004, ECTC 2004.

[21]  Chih Chen,et al.  3-D simulation on current density distribution in flip-chip solder joints with thick Cu UBM under current stressing , 2005, Proceedings Electronic Components and Technology, 2005. ECTC '05..