Abstract Reduced activation ferritic steel F-82H is a primary candidate structural material of DEMO fusion reactors. In fabrication technology, development of the DEMO blanket in JAERI, a hot isostatic pressing (HIP) bonding method, especially for the first wall structure with built-in cooling tubes has been proposed. A HIP-bonded F-82H first wall panel was successfully fabricated with selected manufacturing parameters. A high heat flux test of the HIP-bonded F-82H first wall panel has been performed to examine the thermo-mechanical performance of the panel including the integrity of the HIP-bonded interfaces and the fatigue behavior. A maximum heat flux of 2.7 MW/m 2 was applied to accelerate the fatigue test up to 5000 cycles in test blanket inserted ITER. The maximum temperature of the panel was ∼450°C under this heat flux. Through this test campaign, no damage such as cracks was observed on the surface of the panel, and no degradation in heat removal performance was observed either from the temperature responses. The thermal fatigue lifetime of the panel was found to be longer than the fatigue data obtained by mechanical testing.