Fast and robust fringe projection profilometry for surface with hole discontinuities via backlighting

In fringe projection profilometry (FPP), objects with hole discontinuities can lead to shadows and even phase unwrapping morbidity. To solve this problem, we propose an enhanced FPP system by employing the backlighting technique in this paper. This method consists of shadow compensation (SC) and high dynamic range (HDR) imaging; the SC is implemented using the optimal mask, which is obtained by fusing two high-contrast images from different backlight intensities; the HDR imaging is performed by a multi-exposure technique to tackle the issue of multi-colored or specular reflections. Since the proposed method does not require complex phase-unwrapping algorithms, it is fast and robust for three-dimensional shape measurement of objects with hole discontinuities. To validate the method, morphological measurements of a wheel rim and a multi-colored human mask were performed. The results show that the proposed method can overcome discontinuity problems without degrading performance.

[1]  Nan Gao,et al.  Adaptive pixel-to-pixel projection intensity adjustment for measuring a shiny surface using orthogonal color fringe pattern projection , 2018 .

[2]  Xiaoyuan He,et al.  Single-shot color fringe projection for three-dimensional shape measurement of objects with discontinuities. , 2012, Applied optics.

[3]  Zhoujie Wu,et al.  High-speed three-dimensional shape measurement based on shifting Gray-code light. , 2019, Optics express.

[4]  Song Zhang,et al.  Comparative study on passive and active projector nonlinear gamma calibration , 2015 .

[5]  J. C. Estrada,et al.  Coherent digital demodulation of single-camera N-projections for 3D-object shape measurement: co-phased profilometry. , 2013, Optics express.

[6]  Shijie Feng,et al.  High-speed three-dimensional shape measurement for dynamic scenes using bi-frequency tripolar pulse-width-modulation fringe projection , 2013 .

[7]  Song Zhang,et al.  Flexible 3-D shape measurement using projector defocusing. , 2009, Optics letters.

[8]  Robert M. Haralick,et al.  Optimal Sensor and Light Source Positioning for Machine Vision , 1995, Comput. Vis. Image Underst..

[9]  Sai Siva Gorthi,et al.  Fringe projection techniques: Whither we are? , 2010 .

[10]  Lei Huang,et al.  Temporal phase unwrapping algorithms for fringe projection profilometry: A comparative review , 2016 .

[11]  Tao Zhang,et al.  Robust phase unwrapping algorithm based on least squares , 2014 .

[12]  Qian Chen,et al.  Phase shifting algorithms for fringe projection profilometry: A review , 2018, Optics and Lasers in Engineering.

[13]  John J. Wang,et al.  Upgrade of three municipal wastewater treatment lagoons using a high surface area media , 2012, Frontiers of Environmental Science & Engineering.

[14]  Zhongwei Li,et al.  Enhanced phase measurement profilometry for industrial 3D inspection automation , 2015 .

[15]  Giovanna Sansoni,et al.  State-of-The-Art and Applications of 3D Imaging Sensors in Industry, Cultural Heritage, Medicine, and Criminal Investigation , 2009, Sensors.

[16]  Konstantinos Falaggis,et al.  Algebraic solution for phase unwrapping problems in multiwavelength interferometry. , 2014, Applied optics.

[17]  Qian Chen,et al.  Robust dynamic 3-D measurements with motion-compensated phase-shifting profilometry , 2018 .

[18]  Zhoujie Wu,et al.  High-speed three-dimensional shape measurement based on cyclic complementary Gray-code light. , 2019, Optics express.

[19]  HE Xiao-yuan 3D shape measurement of discontinuous objects based on single frequency fringe projection in 4-step phase shifting profilemetry , 2012 .

[20]  Qican Zhang,et al.  Quality-guided phase unwrapping technique: comparison of quality maps and guiding strategies. , 2011, Applied optics.

[21]  Zhang Liang,et al.  High dynamic range 3D measurements with fringe projection profilometry: a review , 2018 .

[22]  W Li,et al.  Large-scale three-dimensional object measurement: a practical coordinate mapping and image data-patching method. , 2001, Applied optics.

[23]  J. Xi,et al.  A new phase unwrapping algorithm based on Three Wavelength Phase Shift Profilometry method , 2013 .

[24]  Liping Yan,et al.  A robust phase unwrapping algorithm based on reliability mask and weighted minimum least-squares method , 2019, Optics and Lasers in Engineering.

[25]  J C de Souza,et al.  Branch-cut algorithm for optical phase unwrapping. , 2015, Optics letters.

[26]  Shijie Feng,et al.  General solution for high dynamic range three-dimensional shape measurement using the fringe projection technique , 2014 .

[27]  Mumin Song,et al.  Overview of three-dimensional shape measurement using optical methods , 2000 .

[28]  Qian Chen,et al.  High-speed 3D shape measurement using the optimized composite fringe patterns and stereo-assisted structured light system. , 2019, Optics express.