Design procedure of a 14.4 kV, 100 kHz transformer with a high isolation voltage (115 kV)

In this paper, the design procedure of a 14.4 kV output voltage, 100 kHz transformer with an isolation voltage of 115 kV using Litz wire is presented. All design models, including a generalized magnetic model for the leakage and the loss calculations as well as an electrical model for the parasitic capacitance estimation for the transformer are derived and proven by measurements. For designing the insulation, a comprehensive design method based on an analytical maximum electrical field evaluation and an electrical field conform design is used. The resulting design is verified by long and short term partial discharge measurements on a prototype transformer.

[1]  Alex Q. Huang,et al.  High-voltage high-frequency transformer design for a 7.2kV to 120V/240V 20kVA solid state transformer , 2010, IECON 2010 - 36th Annual Conference on IEEE Industrial Electronics Society.

[2]  J. Kolar,et al.  Core losses under DC bias condition based on Steinmetz parameters , 2010, The 2010 International Power Electronics Conference - ECCE ASIA -.

[3]  Juergen Biela,et al.  Optimal Transformer Design for Ultraprecise Solid State Modulators , 2013, IEEE Transactions on Plasma Science.

[4]  J. A. Ferreira Electromagnetic Modelling of Power Electronic Converters , 1989 .

[5]  Michael Jaritz,et al.  Optimal Design of a Modular Series Parallel Resonant Converter for a Solid State 2.88 MW/115-kV Long Pulse Modulator , 2014, IEEE Transactions on Plasma Science.

[6]  J. W. Kolar,et al.  Loss modeling of inductive components employed in power electronic systems , 2011, 8th International Conference on Power Electronics - ECCE Asia.

[7]  L. Heinemann,et al.  An actively cooled high power, high frequency transformer with high insulation capability , 2002, APEC. Seventeenth Annual IEEE Applied Power Electronics Conference and Exposition (Cat. No.02CH37335).

[8]  Jianjiang Shi,et al.  Design of High Voltage, High Power and High Frequency Transformer in LCC Resonant Converter , 2009, 2009 Twenty-Fourth Annual IEEE Applied Power Electronics Conference and Exposition.

[9]  P. W. Lefley,et al.  A novel prototype design for a transformer for high voltage, high frequency, high power use , 2001 .

[10]  Juergen Biela,et al.  Control of a modular series parallel resonant converter system for a solid state 2.88MW/115-kV long pulse modulator , 2015, 2015 17th European Conference on Power Electronics and Applications (EPE'15 ECCE-Europe).

[11]  J. Kolar,et al.  Using transformer parasitics for resonant converters - a review of the calculation of the stray capacitance of transformers , 2005, Fourtieth IAS Annual Meeting. Conference Record of the 2005 Industry Applications Conference, 2005..

[12]  Pat Wheeler,et al.  High voltage high frequency power transformer for pulsed power application , 2010, Proceedings of 14th International Power Electronics and Motion Control Conference EPE-PEMC 2010.

[13]  Chas.P. Steinmetz,et al.  On the law of hysteresis , 1984, Proceedings of the IEEE.

[14]  Qiang Liu,et al.  Electrical performance of ester liquids under impulse voltage for application in power transformers , 2011 .

[15]  Wesam Kaddar,et al.  Die generative Fertigung mittels Laser-Sintern , 2010 .