A review on customizing edible food materials into 3D printable inks: Approaches and strategies

Abstract Background Additive manufacturing (AM) is an emerging technology that has been a subject of interest in many areas, including agriculture and food science. AM technology can be used in three-dimensional (3D) food printing in an additive manner based on computer-aided design (CAD) data. 3D food printing technology offers many advantages over traditional methods: rapid prototyping without using molds or casts, providing customized foods, creating foods with complex shapes and structures, personalized nutrition, high efficiency, and low cost of production. It is crucial to have a systematic approach for food printings and redefine the printability to use a wide range of food materials. Scope and approach This review article summarizes recent advances in 3D food printing with a focus on current approaches to define the printability and optimize the food ink formulas, the mechanisms of AM technology, and the suitability of food materials as precursors for 3D printing (3DP). The major steps associated with 3DP technology from the food perspective are elucidated in this review, which involve various approaches and strategies of 3DP. Key findings and conclusions A systematic manufacturing approach is essential for a better understanding of the 3DP process rather than focusing on the machine parts. Framing each step in the 3DP and depicting the workflow suitable for food printings may simplify the research steps and accelerate high-quality 3DP for the food applications. Redefining the printability and summarizing existing approaches to obtain printable food materials will lay the foundation for future studies.

[1]  Azarmidokht Gholamipour-Shirazi,et al.  How to Formulate for Structure and Texture via Medium of Additive Manufacturing-A Review , 2020, Foods.

[2]  Ming Jen Tan,et al.  Improving the 3D printability of high volume fly ash mixtures via the use of nano attapulgite clay , 2019, Composites Part B: Engineering.

[3]  Timothy J. Foster,et al.  Design and characterisation of food grade powders and inks for microstructure control using 3D printing , 2018 .

[4]  Min Zhang,et al.  Investigation on fish surimi gel as promising food material for 3D printing , 2018 .

[5]  L. Froyen,et al.  Binding Mechanisms in Selective Laser Sintering and Selective Laser Melting , 2004 .

[6]  Hyun Jin Park,et al.  Effect of Hydrocolloids on Rheological Properties and Printability of Vegetable Inks for 3D Food Printing. , 2018, Journal of food science.

[7]  Gursel Alici,et al.  3D printing Vegemite and Marmite: Redefining “breadboards” , 2018 .

[8]  Janjaap Semeijn,et al.  From consumer to prosumer: a supply chain revolution in 3D printing , 2019, International Journal of Physical Distribution & Logistics Management.

[9]  Daniel Saakes,et al.  Ori-mandu: Korean Dumpling into Whatever Shape You Want , 2017, CHI Extended Abstracts.

[10]  アン イー. ワイモア,,et al.  Method for the production of edible , 2015 .

[11]  John Darlington,et al.  Co-creation and user innovation , 2015 .

[12]  Pierre-Sylvain Mirade,et al.  Toward the design of functional foods and biobased products by 3D printing: A review , 2018, Trends in Food Science & Technology.

[13]  Bhesh Bhandari,et al.  Optimization of chocolate 3D printing by correlating thermal and flow properties with 3D structure modeling , 2017 .

[14]  Min Zhang,et al.  Creation of internal structure of mashed potato construct by 3D printing and its textural properties. , 2018, Food research international.

[15]  M. Albenzio,et al.  On printability, quality and nutritional properties of 3D printed cereal based snacks enriched with edible insects. , 2018, Food research international.

[16]  Bhesh Bhandari,et al.  3D printing of meat. , 2019, Meat science.

[17]  Weibiao Zhou,et al.  Extrusion-based food printing for digitalized food design and nutrition control , 2018 .

[18]  Ivana M. Cotabarren,et al.  Extrusion 3D printing of nutraceutical oral dosage forms formulated with monoglycerides oleogels and phytosterols mixtures. , 2019, Food research international.

[19]  Duc Truong Pham,et al.  Rapid Manufacturing: The Technologies and Applications of Rapid Prototyping and Rapid Tooling , 2001 .

[20]  Daniel R. Eyers,et al.  Industrial Additive Manufacturing: A manufacturing systems perspective , 2017, Comput. Ind..

[21]  S. Sahin,et al.  Characterization of different double-emulsion formulations based on food-grade emulsifiers and stabilizers , 2018 .

[22]  Hod Lipson,et al.  MUTLI-MATERIAL FOOD PRINTING WITH COMPLEX INTERNAL STRUCTURE SUITABLE FOR CONVENTIONAL POST-PROCESSING , 2010 .

[23]  Richard A. Buswell,et al.  3D printing using concrete extrusion: A roadmap for research , 2018, Cement and Concrete Research.

[24]  Hyun Jin Park,et al.  Reprint of: Classification of the printability of selected food for 3D printing: Development of an assessment method using hydrocolloids as reference material , 2017 .

[25]  Diana A. Lados,et al.  Additive Manufacturing: Making Imagination the Major Limitation , 2014 .

[26]  Min Zhang,et al.  3D printability of brown rice gel modified by some food hydrocolloids , 2020 .

[27]  Bhesh Bhandari,et al.  Effect of additives on thermal, rheological and tribological properties of 3D printed dark chocolate. , 2019, Food research international.

[28]  Min Zhang,et al.  Model Building and Slicing in Food 3D Printing Processes: A Review. , 2019, Comprehensive reviews in food science and food safety.

[29]  Antonio Derossi,et al.  Variables affecting the printability of foods: Preliminary tests on cereal-based products , 2016 .

[30]  Jheng-Wun Su,et al.  Effects of ingredients and pre-heating on the printing quality and dimensional stability in 3D printing of cookie dough , 2021 .

[31]  Adam J. Stevenson,et al.  Linking Rheology and Printability for Dense and Strong Ceramics by Direct Ink Writing , 2017, Scientific Reports.

[32]  Jun Liu,et al.  Current advances and future perspectives of 3D printing natural-derived biopolymers. , 2019, Carbohydrate polymers.

[33]  Suvendu Bhattacharya,et al.  Hydrocolloids as thickening and gelling agents in food: a critical review , 2010, Journal of food science and technology.

[34]  Li Yang,et al.  3D printing of ceramics: A review , 2019, Journal of the European Ceramic Society.

[35]  Hong Chen,et al.  Applicability of Rice Doughs as Promising Food Materials in Extrusion-Based 3D Printing , 2020, Food and Bioprocess Technology.

[36]  Srinivasa Prakash Regalla,et al.  Multi-objective optimisation of strength and volumetric shrinkage of FDM parts , 2014 .

[37]  Hod Lipson,et al.  Additive manufacturing for the food industry , 2015 .

[38]  Iman Dankar,et al.  3D printing technology: The new era for food customization and elaboration , 2018 .

[39]  H. Park,et al.  Effect of hydrocolloid addition on dimensional stability in post-processing of 3D printable cookie dough , 2019, LWT.

[40]  Peter. Walters,et al.  Edible 3D Printing , 2011, NIP & Digital Fabrication Conference.

[41]  Jeffrey W Stansbury,et al.  3D printing with polymers: Challenges among expanding options and opportunities. , 2016, Dental materials : official publication of the Academy of Dental Materials.

[42]  Jheng-Wun Su,et al.  Factors affecting 3D printing and post-processing capacity of cookie dough , 2020 .

[43]  Min Zhang,et al.  Assessing the 3D Printing Precision and Texture Properties of Brown Rice Induced by Infill Levels and Printing Variables , 2019, Food and Bioprocess Technology.

[44]  William E. Frazier,et al.  Metal Additive Manufacturing: A Review , 2014, Journal of Materials Engineering and Performance.

[45]  F. Martina,et al.  Design for Additive Manufacturing , 2019 .

[46]  Howon Lee,et al.  Rapid multi-material 3D printing with projection micro-stereolithography using dynamic fluidic control , 2019, Additive Manufacturing.

[47]  Carla Severini,et al.  Printing a blend of fruit and vegetables. New advances on critical variables and shelf life of 3D edible objects , 2018 .

[48]  Florian Mueller,et al.  EdiPulse: Supporting Physical Activity with Chocolate Printed Messages , 2015, CHI Extended Abstracts.

[49]  David W. Rosen,et al.  Design for Additive Manufacturing , 2015, Additive Manufacturing Technologies.

[50]  Chee Kai Chua,et al.  3D food printing: a categorised review of inks and their development , 2019, Virtual and Physical Prototyping.

[51]  Liang Hao,et al.  Material characterisation and process development for chocolate additive layer manufacturing , 2010 .

[52]  Bhesh Bhandari,et al.  Textural modification of 3D printed dark chocolate by varying internal infill structure. , 2019, Food research international.

[53]  Charlie C. L. Wang,et al.  The status, challenges, and future of additive manufacturing in engineering , 2015, Comput. Aided Des..

[54]  Theerawit Wilaiprasitporn,et al.  Making Food with the Mind: Integrating Brain-Computer Interface and 3D Food Fabrication , 2019 .

[55]  Bart Nicolai,et al.  3D printing of plant tissue for innovative food manufacturing: Encapsulation of alive plant cells into pectin based bio-ink , 2017 .

[56]  Bart Nicolai,et al.  Development of a coaxial extrusion deposition for 3D printing of customizable pectin-based food simulant , 2018 .

[57]  Jie Sun,et al.  A Review on 3D Printing for Customized Food Fabrication , 2015 .

[58]  Lin Li,et al.  Extrusion-based 3D food printing – Materials and machines , 2018, International journal of bioprinting.

[59]  Jin Gong,et al.  3D jet printer of edible gels for food creation , 2014, Smart Structures.

[60]  Bhesh Bhandari,et al.  3d printing technologies applied for food design: Status and prospects , 2016 .

[61]  Weibiao Zhou,et al.  An Overview of 3D Printing Technologies for Food Fabrication , 2015, Food and Bioprocess Technology.

[62]  Min Zhang,et al.  Investigation on 3D printing ability of soybean protein isolate gels and correlations with their rheological and textural properties via LF-NMR spectroscopic characteristics , 2020 .

[63]  Hod Lipson,et al.  Multi-Material Three-Dimensional Food Printing with Simultaneous Infrared Cooking , 2019, 3D Printing and Additive Manufacturing.

[64]  B. Bhandari,et al.  Post-processing feasibility of composite-layer 3D printed beef. , 2019, Meat science.

[65]  E. Nordlund,et al.  Applicability of protein and fiber-rich food materials in extrusion-based 3D printing , 2018 .