A Novel Device for the Automatic Decellularization of Biological Tissues

Objectives Decellularized biological scaffolds represent a promising solution for tissue engineering. They offer a good substrate for cells in terms of biochemical composition, ultrastructure and mechanical properties without generating an immunogenic response. The aim of this study was to design and develop a device for the automatic decellularization of biological tissues to overcome manual operation limits, toward a good manufacturing practice-compliant process. Methods A versatile, modular and easy-to-use device was designed, able to automatically exchange decellularization fluids and to provide mechanical shaking according to a user-defined protocol. Preliminary decellularization tests were made on porcine abdominal aortas comparing results between conventional process and device-operated process using water, sodium deoxycholate and DNase. Vessels were processed up to 4 cycles of the protocol and after each decellularization cycle histological analyses (hematoxylin-eosin, Movat pentachrome and DAPI stainings) were observed. Preliminary mechanical tests were also performed to compare the mechanical behavior of blood vessels processed with the 2 methods mentioned above. Results Briefly, the device consists of decellularization chambers, a shaking system and hydraulic modules for the exchange of fluids. The device was bench-tested for functionality and reliability with positive outcomes. The protocol used revealed to be effective, with a progressive tissue decellularization through repeated cycles. No difference between manual and automated operation was observed in histological or mechanical analyses. Conclusions The developed device is able to automate the decellularization process lowering operator-related risks, and is a reliable and functional tool for clinical use.

[1]  Laura E Niklason,et al.  Readily Available Tissue-Engineered Vascular Grafts , 2011, Science Translational Medicine.

[2]  Pedro M. Baptista,et al.  The use of whole organ decellularization for the generation of a vascularized liver organoid , 2011, Hepatology.

[3]  Stephen F Badylak,et al.  Hydrated xenogeneic decellularized tracheal matrix as a scaffold for tracheal reconstruction. , 2010, Biomaterials.

[4]  Buddy D Ratner,et al.  The surface molecular functionality of decellularized extracellular matrices. , 2011, Biomaterials.

[5]  Marcelle Machluf,et al.  Acellular cardiac extracellular matrix as a scaffold for tissue engineering: in vitro cell support, remodeling, and biocompatibility. , 2010, Tissue engineering. Part C, Methods.

[6]  Yimin Zhao,et al.  Clinical transplantation of a tissue-engineered airway , 2009, The Lancet.

[7]  Stephen F Badylak,et al.  Immune response to biologic scaffold materials. , 2008, Seminars in Immunology.

[8]  S. Hollister Scaffold Design and Manufacturing: From Concept to Clinic , 2009, Advanced materials.

[9]  J. Fisher,et al.  Development and characterization of an acellular human pericardial matrix for tissue engineering. , 2006, Tissue engineering.

[10]  S. Badylak,et al.  Extracellular matrix as a biological scaffold material: Structure and function. , 2009, Acta biomaterialia.

[11]  F. Rosso,et al.  From Cell–ECM interactions to tissue engineering , 2004, Journal of cellular physiology.

[12]  Stephen F Badylak,et al.  A whole-organ regenerative medicine approach for liver replacement. , 2011, Tissue engineering. Part C, Methods.

[13]  M. Conconi,et al.  A double-chamber rotating bioreactor for the development of tissue-engineered hollow organs: from concept to clinical trial. , 2009, Biomaterials.

[14]  Franco M. Capaldi,et al.  Effect of Decellularization Protocol on the Mechanical Behavior of Porcine Descending Aorta , 2010, International journal of biomaterials.

[15]  Yilin Cao,et al.  A sandwich model for engineering cartilage with acellular cartilage sheets and chondrocytes. , 2011, Biomaterials.

[16]  M. E. van der Rest,et al.  Collagen family of proteins , 1991, FASEB journal : official publication of the Federation of American Societies for Experimental Biology.

[17]  Dietmar W. Hutmacher,et al.  Scaffold design and fabrication technologies for engineering tissues — state of the art and future perspectives , 2001, Journal of biomaterials science. Polymer edition.

[18]  M. Conconi,et al.  Tracheal matrices, obtained by a detergent‐enzymatic method, support in vitro the adhesion of chondrocytes and tracheal epithelial cells , 2005, Transplant international : official journal of the European Society for Organ Transplantation.

[19]  Buddy D Ratner,et al.  Surface characterization of extracellular matrix scaffolds. , 2010, Biomaterials.

[20]  Zhen W. Zhuang,et al.  Tissue-Engineered Lungs for in Vivo Implantation , 2010, Science.

[21]  A. Remuzzi,et al.  Vascular smooth muscle cells on hyaluronic acid: culture and mechanical characterization of an engineered vascular construct. , 2004, Tissue engineering.

[22]  Stephen F Badylak,et al.  Decellularization of tissues and organs. , 2006, Biomaterials.

[23]  Alexander Huber,et al.  The effects of processing methods upon mechanical and biologic properties of porcine dermal extracellular matrix scaffolds. , 2010, Biomaterials.

[24]  Sara Mantero,et al.  Clinical transplantation of a tissue-engineered airway , 2008, The Lancet.