Vitrification of low silica fly ash: Suitability of resulting glass ceramics for architectural or electrical insulator applications

Abstract The study concerns the recycling of the fly ash (FA) derived from the thermal power stations of Ptolemaida (Greece) and its potential use of this FA as precursor in production of bulk nucleated GCs. The first attempt was addressed to produce a glass from the fine powder of as received FA without any additives. To overcome some drawbacks such as spontaneous crystallisation upon cooling of FA based glass and to improve its working properties, production of pyroxene based glasses from FA was undertaken. The parent glass approached the composition of CaMg0⋅75Al0⋅4Fe0⋅1Si1⋅75O6, derived from CaMg0⋅75Al0⋅5Si1⋅75O6, which belongs to diopside–Ca-Tschermak solid solutions. Cr2O3 nucleated fine grained mono mineral glass ceramics of augite were produced from the glasses comprising FA and additives of SiO2, Al2O3 and MgCO3. The influence of Cr2O3 content on the development of crystalline phases, the properties and the microstructure of the resultant glass ceramics crystallised at different temperatures was investigated.

[1]  J. I. Escalante-García,et al.  Crystallization behavior of glasses in the system of Na2O–CaO–MgO–Fe2O3–Al2O3–SiO2 with high contents of nickel oxide , 2007 .

[2]  Ana M. Segadães,et al.  Use of phase diagrams to guide ceramic production from wastes , 2006 .

[3]  M. I. Ojovan,et al.  Immobilisation of radioactive waste in glasses, glass composite materials and ceramics , 2006 .

[4]  Aldo R. Boccaccini,et al.  Glass-ceramics: Their production from wastes—A Review , 2006 .

[5]  A. Karamanov,et al.  Iron‐Rich Sintered Glass‐Ceramics from Industrial Wastes , 2004 .

[6]  J. Ferreira,et al.  Predicting processing-sintering-related properties of mullite-alumina ceramic bodies based on Al-rich anodising sludge by impedance spectroscopy , 2004 .

[7]  A. A. Francis,et al.  Conversion of blast furnace slag into new glass-ceramic material , 2004 .

[8]  R. Rawlings,et al.  Crystallization kinetic of glass particles prepared from a mixture of coal ash and soda-lime cullet glass , 2004 .

[9]  L. Torres-Martínez,et al.  Kinetic thermal analysis of glass ceramics from industrial wastes , 2003 .

[10]  J. Ferreira,et al.  Electrical characterization of mullite/alumina bodies based on Al-rich anodizing sludge by impedance spectroscopy , 2003 .

[11]  J. Labrincha,et al.  Processing of cordierite based ceramics from alkaline-earth-aluminosilicate glass, kaolin, alumina and magnesite , 2002 .

[12]  George H. Beall,et al.  Glass Ceramic Technology , 2002 .

[13]  J. Ferreira,et al.  Microstructural effects on the electrical behaviour of SrTi0.95Nb0.05O3+δ materials on changing from reducing to oxidising conditions , 2001 .

[14]  Edgar Dutra Zanotto,et al.  Crystallization mechanism and properties of a blast furnace slag glass , 2000 .

[15]  P. Alizadeh,et al.  The effect of compositional changes on the crystallization behaviour and mechanical properties of diopside-wollastonite glass-ceramics in the SiO2-CaO-MgO (Na2O) system , 2000 .

[16]  A. Karamanov,et al.  Evaluation of the degree of crystallisation in glass-ceramics by density measurements , 1999 .

[17]  Nikos Arvanitidis,et al.  Northern Greece's industrial minerals: production and environmental technology developments , 1998 .

[18]  W. Pannhorst,et al.  Surface energy and structure effects on surface crystallization , 1995 .

[19]  J. Ferreira,et al.  Diopside–Ca-Tschermak clinopyroxene based glass–ceramics processed via sintering and crystallization of glass powder compacts , 2007 .

[20]  A. Karamberi,et al.  Synthesis of glass-ceramics using glass cullet and vitrified industrial by-products , 2007 .

[21]  J. Ferreira,et al.  Electrical characterisation of cordierite bodies containing Al-rich anodising sludge , 2006 .

[22]  M. Rezvani,et al.  Effect of Cr2O3, Fe2O3 and TiO2 nucleants on the crystallization behaviour of SiO2–Al2O3–CaO–MgO(R2O) glass-ceramics , 2005 .

[23]  A. Karamanov,et al.  Properties of sintered glass-ceramics in the diopside-albite system , 2004 .

[24]  V. Kharton,et al.  Glass-ceramics in the former Soviet Union: a review on industry-oriented developments , 2003 .

[25]  I. Lancellotti,et al.  Design, obtainment and properties of glasses and glass-ceramics from coal fly ash , 1999 .

[26]  W. H. Gitzen Alumina as a ceramic material , 1970 .