A general framework for sustainability assessment of manufacturing processes

Abstract The manufacturing sector has a major impact on the three sustainability dimensions represented by social, economic, and environmental aspects. Most of the work on sustainability assessment in the field of manufacturing is conducted at the product level or for specific processes; mainly machining with a limited number of indicators that do not capture all three dimensions of sustainability. The aim of this work is to develop a new systematic and comprehensive framework for sustainability assessment of manufacturing processes that covers the three sustainability dimensions. Guidelines to select and quantify the relevant indicators, convert the quantified weighted indicators into dimensionless quantities, and rank the alternatives based on the aggregated scores are presented. The proposed framework combines objective and subjective weighting methods to reduce the uncertainty associated with subjective weighting. It also captures the interaction among different indicators by utilizing multi criteria decision making methods instead of the traditional statistical methods. Sensitivity analysis is proposed to ensure the reliability and robustness of the aggregated results (final scores).

[1]  Biagio Ciuffo,et al.  A systemic framework for sustainability assessment , 2015 .

[2]  D. Hamby A review of techniques for parameter sensitivity analysis of environmental models , 1994, Environmental monitoring and assessment.

[3]  Patrick T. Hester,et al.  An Analysis of Multi-Criteria Decision Making Methods , 2013 .

[4]  Jagadish,et al.  Selection of Material for Optimal Design Using Multi-criteria Decision Making , 2014 .

[5]  Antonio Cesar Olinto,et al.  Vector space theory of sustainability assessment of industrial processes , 2014, Clean Technologies and Environmental Policy.

[6]  M. Gökhan Yücel,et al.  Decision Making for Company Acquisition by ELECTRE Method , 2016 .

[7]  Md. Yusof B. Ismail,et al.  A framework for weighting of criteria in ranking stage of material selection process , 2012 .

[8]  A. Shanian,et al.  A methodological concept for material selection of highly sensitive components based on multiple criteria decision analysis , 2009, Expert Syst. Appl..

[9]  Prasenjit Chatterjee,et al.  Materials selection using complex proportional assessment and evaluation of mixed data methods , 2011 .

[10]  Kuldip Singh Sangwan,et al.  Life Cycle Assessment of Arc Welding and Gas Welding Processes , 2016 .

[11]  Taho Yang,et al.  The use of grey relational analysis in solving multiple attribute decision-making problems , 2008, Comput. Ind. Eng..

[12]  Policy Division Our Common Journey:: A Transition Toward Sustainability , 1999 .

[13]  Elita Amrina,et al.  A Fuzzy Multi Criteria Approach for Sustainable Manufacturing Evaluation in Cement Industry , 2016 .

[14]  Naim Afgan,et al.  Sustainability assessment tool for the decision making in selection of energy system—Bosnian case , 2007 .

[15]  Fazleena Badurdeen,et al.  Metrics-Based Sustainability Assessment of a Drilling Process , 2012 .

[16]  Naim Afgan,et al.  Energy system assessment with sustainability indicators , 2000 .

[17]  B. Roy THE OUTRANKING APPROACH AND THE FOUNDATIONS OF ELECTRE METHODS , 1991 .

[18]  S. M. Sapuan,et al.  A comprehensive VIKOR method for material selection , 2011, Materials & Design.

[19]  I. S. Jawahir,et al.  Sustainable manufacturing: Modeling and optimization challenges at the product, process and system levels , 2010 .

[20]  Murat Kucukvar,et al.  Sustainability assessment of U.S. manufacturing sectors: an economic input output-based frontier approach , 2013 .

[21]  Tobias Bestari Tjandra,et al.  A Sustainability Indicator Framework for Singapore Small and Medium-Sized Manufacturing Enterprises , 2015 .

[22]  S. N. Musa,et al.  Development of Sustainable Manufacturing Performance Evaluation Expert System for Small and Medium Enterprises , 2016 .

[23]  R. C. Abeyaratne,et al.  A new application of ELECTRE III and revised Simos' procedure for group material selection under weighting uncertainty , 2008, Knowl. Based Syst..

[24]  Ching-Lai Hwang,et al.  Methods for Multiple Attribute Decision Making , 1981 .

[25]  M. El-Haram,et al.  A framework model for assessing sustainability impacts of urban development , 2009 .

[26]  Barbara Linke,et al.  Sustainability Indicators for Discrete Manufacturing Processes Applied to Grinding Technology , 2013 .

[27]  Angus Morrison-Saunders,et al.  Conceptualising sustainability assessment , 2004 .

[28]  Peter Glavič,et al.  A model for integrated assessment of sustainable development , 2005 .

[29]  Q. Z. Yang,et al.  A Matrix Evaluation Model for Sustainability Assessment of Manufacturing Technologies , 2009 .

[30]  Ezutah Udoncy Olugu,et al.  Fuzzy-based sustainable manufacturing assessment model for SMEs , 2014, Clean Technologies and Environmental Policy.

[31]  Jin Si,et al.  Assessment of building-integrated green technologies: A review and case study on applications of Multi-Criteria Decision Making (MCDM) method , 2016 .

[32]  Thomas K. L. Tong,et al.  Multi-criteria material selections and end-of-life product strategy: Grey relational analysis approach , 2007 .

[33]  L. Ustinovichius,et al.  Sensitivity Analysis for Multiple Criteria Decision Making Methods: TOPSIS and SAW , 2010 .

[34]  Jing Yang,et al.  Convergence and uncertainty analyses in Monte-Carlo based sensitivity analysis , 2011, Environ. Model. Softw..

[35]  Mustafa Günay,et al.  An Evaluation on Machining Processes for Sustainable Manufacturing , 2013 .

[36]  Adisa Azapagic,et al.  Developing a framework for sustainable development indicators for the mining and minerals Industry , 2004 .

[37]  E. Zavadskas,et al.  Evaluating the sustainability of vilnius city residential areas , 2007 .

[38]  Abbas S. Milani,et al.  An application of the analytic network process in multiple criteria material selection , 2013 .

[39]  I. S. Jawahir,et al.  Product and Process Innovation for Modeling of Sustainable Machining Processes , 2011 .

[40]  Thomas L. Saaty,et al.  DECISION MAKING WITH THE ANALYTIC HIERARCHY PROCESS , 2008 .

[41]  Barbara Linke,et al.  Sustainability Indicators for Grinding Applied to Dressing Strategies , 2013 .

[42]  Fazleena Badurdeen,et al.  Total Life Cycle Sustainability Analysis of Additively Manufactured Products , 2016 .

[43]  Juan Carlos Leyva López,et al.  A new method for group decision support based on ELECTRE III methodology , 2003, Eur. J. Oper. Res..

[44]  Appu Haapio,et al.  A critical review of building environmental assessment tools , 2008 .

[45]  Jing-nan Sun,et al.  Entropy method for determination of weight of evaluating indicators in fuzzy synthetic evaluation for water quality assessment. , 2006, Journal of environmental sciences.

[46]  Barbara Linke,et al.  Sustainability Indicators for Finishing Operations based on Process Performance and Part Quality , 2014 .

[47]  Matthias Finkbeiner,et al.  Sustainable Welding Process Selection Based on Weight Space Partitions , 2016 .

[48]  Ju Yeon Lee,et al.  A framework for a research inventory of sustainability assessment in manufacturing , 2014 .

[49]  Matthias Finkbeiner,et al.  Environmental and Social Life Cycle Assessment of Welding Technologies , 2015 .

[50]  A. Verbruggen,et al.  Sustainability assessment and indicators: Tools in a decision-making strategy for sustainable development , 2014 .

[51]  Hossam A. Kishawy,et al.  Towards sustainability assessment of machining processes , 2018 .

[52]  Fazleena Badurdeen,et al.  A Metrics-Based Methodology for Establishing Product Sustainability Index ( ProdSI ) for Manufactured Products , 2012 .

[53]  S. Feng,et al.  Categorization of indicators for sustainable manufacturing , 2013 .

[54]  Satyandra K. Gupta,et al.  Sustainability characterisation for manufacturing processes , 2014 .

[55]  Annette Evans,et al.  Assessment of sustainability indicators for renewable energy technologies , 2009 .

[56]  Lennart Olsson,et al.  Categorising tools for sustainability assessment , 2007 .

[57]  R. Venkata Rao,et al.  Improved Multiple Attribute Decision Making Methods , 2013 .

[58]  Nain H. Afgan,et al.  Sustainability assessment of a hybrid energy system , 2008 .

[59]  Giuseppe Ingarao,et al.  A sustainability point of view on sheet metal forming operations: material wasting and energy consumption in incremental forming and stamping processes , 2012 .

[60]  Stefano Tarantola,et al.  Sensitivity Analysis in Practice: A Guide to Assessing Scientific Models , 2004 .

[61]  N. Malys,et al.  Comparative analysis of MCDM methods for the assessment of sustainable housing affordability , 2016 .

[62]  Wei Tian,et al.  A review of sensitivity analysis methods in building energy analysis , 2013 .

[63]  A. Subash Babu,et al.  The evaluation of manufacturing systems using concordance and disconcordance properties , 2009 .

[64]  Han Su,et al.  Commercially Available Materials Selection in Sustainable Design: An Integrated Multi-Attribute Decision Making Approach , 2016 .

[65]  Saurabh Gupta,et al.  An overview of sustainability assessment methodologies , 2009 .

[66]  Mohammad Mehdi Keshtkar,et al.  Performance analysis of a counter flow wet cooling tower and selection of optimum operative condition by MCDM-TOPSIS method , 2017 .

[67]  S. G. Deshmukh,et al.  An Assessment of Sustainability for Turning Process in an Automobile Firm , 2016 .

[68]  I. S. Jawahir,et al.  A comprehensive tool-wear/tool-life performance model in the evaluation of NDM (near dry machining) for sustainable manufacturing , 2008 .

[69]  Prasenjit Chatterjee,et al.  Material selection using preferential ranking methods , 2012 .

[70]  Torgeir Welo,et al.  On the Applicability of Sustainability Assessment Tools in Manufacturing , 2015 .

[71]  S. Chakraborty,et al.  Cutting tool material selection using grey complex proportional assessment method , 2012 .

[72]  A. Brent,et al.  Assessing the sustainability performances of industries , 2005 .

[73]  Ricardo Mateus,et al.  Sustainability assessment and rating of buildings: Developing the methodology SBTool PTH , 2011 .

[74]  I. S. Jawahir,et al.  Metrics-based Sustainability Evaluation of Cryogenic Machining , 2015 .

[75]  Heinz A. Preisig,et al.  Indicators for the sustainability assessment of wastewater treatment systems , 2002 .

[76]  Peter Guthrie,et al.  A framework for clarifying the meaning of Triple Bottom-Line, Integrated, and Sustainability Assessment , 2008 .

[77]  Abhijeet K. Digalwar,et al.  Sustainability Issues in Turning Process: A Study in Indian Machining Industry , 2015 .