Investigating electrochemical drilling (ECD) using statistical and soft computing techniques

In the present study, five modeling approaches of RA, MLP, MNN, GFF, and CANFIS were applied so as to estimate the radial overcut values in electrochemical drilling process. For these models, four input variables, namely electrolyte concentration, voltage, initial machining gap, and tool feed rate, were selected. The developed models were evaluated in terms of their prediction capability with measured values. It was clearly seen that the proposed models were capable of predicting the radial overcut. However, the MLP model predicted the radial overcut with higher accuracy than the other models. The statistical analysis showed how much the radial overcut was mainly influenced by voltage and electrolyte concentration during the electrochemical drilling process.

[1]  Casey Klimasauskas APPLICATIONS IN NEURAL COMPUTING , 1991 .

[2]  Mu-Song Chen Analysis And Design Of The Multi-Layer Perceptron Using Polynomial Basis Functions , 1991 .

[3]  Jiju Antony,et al.  Design of experiments for engineers and scientists , 2003 .

[4]  Xin-Ping Guan,et al.  A Hybrid Radial Basis Function Neural Network for Dimensional Error Prediction in End Milling , 2004, ISNN.

[5]  H. El-Hofy Advanced Machining Processes: Nontraditional and Hybrid Machining Processes , 2005 .

[6]  B. Bhattacharyya,et al.  Parametric analysis on electrochemical discharge machining of silicon nitride ceramics , 2006 .

[7]  Nguyen Quoc Dinh,et al.  Neuro-fuzzy MIMO nonlinear control for ceramic roller kiln , 2007, Simul. Model. Pract. Theory.

[8]  Vishal S. Sharma,et al.  Estimation of cutting forces and surface roughness for hard turning using neural networks , 2008, J. Intell. Manuf..

[9]  Vijay K. Jain,et al.  Predicting radial overcut in deep holes drilled by shaped tube electrochemical machining , 2008 .

[10]  B. Yan,et al.  Improvement of Electrochemical Microdrilling Accuracy Using Helical Tool , 2008 .

[11]  Sami Ekici,et al.  An adaptive neuro-fuzzy inference system (ANFIS) model for wire-EDM , 2009, Expert Syst. Appl..

[12]  K. B. Khanchandani,et al.  Emotion recognition using multilayer perceptron and generalized feed forward neural network , 2009 .

[13]  Zuperl Uros,et al.  Adaptive network based inference system for estimation of flank wear in end-milling , 2009 .

[14]  Di Zhu,et al.  Electrochemical drilling inclined holes using wedged electrodes , 2010 .

[15]  Weiqi Wang,et al.  Electrochemical drilling of multiple holes with electrolyte-extraction , 2010 .

[16]  Mohammad Reza Soleymani Yazdi,et al.  Analysis and estimation of state variables in CNC face milling of AL6061 , 2010, Prod. Eng..

[17]  R. Venkata Rao,et al.  Advanced Modeling and Optimization of Manufacturing Processes , 2010 .

[18]  Mehdi Tajdari,et al.  Surface roughness modelling in hard turning operation of AISI 4140 using CBN cutting tool , 2010 .

[19]  Wei Wang,et al.  Electrochemical drilling with vacuum extraction of electrolyte , 2010 .

[20]  Gualtiero Fantoni,et al.  The effect of high frequency and duty cycle in electrochemical microdrilling , 2011 .

[21]  Saeed Zare Chavoshi Analysis and predictive modeling of performance parameters in electrochemical drilling process , 2011 .

[22]  L. Hourng,et al.  Electrochemical micro-drilling of deep holes by rotational cathode tools , 2011 .

[23]  Ngoc Thanh Nguyen,et al.  Intelligent Information and Database Systems: 4th Asian Conference, ACIIDS , 2012 .

[24]  L. Hourng,et al.  Experimental investigation on the influence of electrochemical micro-drilling by short pulsed voltage , 2011, The International Journal of Advanced Manufacturing Technology.

[25]  Ngoc Thanh Nguyen,et al.  Intelligent Information and Database Systems , 2013, Lecture Notes in Computer Science.

[26]  Yong Liu,et al.  Experimental Study on Electrochemical Drilling of Micro Holes with High Aspect Ratio , 2014 .

[27]  Di Zhu,et al.  Improvement of hole exit accuracy in electrochemical drilling by applying a potential difference between an auxiliary electrode and the anode , 2014 .

[28]  Vijay K. Jain,et al.  Advanced Machining Processes , 2014 .