Progressive damage analysis of PFRP double-lap bolted joints using explicit finite element method

Abstract To numerically investigate failure behavior of pultruded fiber reinforced polymer (PFRP) bolted joints, a progressive damage analysis (PDA) material model integrating nonlinear shear response, Hashin-type failure criteria and strain-based continuous degradation rules was proposed in the present study. The PDA model was implemented via user subroutine VUMAT, detailed 3D finite element models were established in Abaqus/Explicit. Experiments were conducted to validate the proposed PDA model. Result shows that explicit finite element method is computational efficient and can effectively avoid convergence problem. The predicted joint loading response correlates well with the test result. The FE model can accurately capture various failure modes including bearing, shear-out and net-tension and reveal failure propagation and damage mechanism of PFRP bolted joints. Emergence of first fiber compression failure is found to be a good indicator to identify the load at which the load–displacement response becomes nonlinear.

[1]  G. Turvey Bolted joints in pultruded glass fibre reinforced polymer (GFRP) composites , 2011 .

[2]  G. Turvey,et al.  An FE analysis of the stresses in pultruded GRP single-bolt tension joints and their implications for joint design , 2008 .

[3]  Takashi Ishikawa,et al.  Bearing strength and failure behavior of bolted composite joints (part II: modeling and simulation) , 2005 .

[4]  M. A. McCarthy,et al.  Effects of Shear‐Transverse Coupling and Plasticity in the Formulation of an Elementary Ply Composites Damage Model, Part I: Model Formulation and Validation , 2012 .

[5]  L. Hollaway,et al.  The experimental behaviour of bolted joints in pultruded glass/ polyester material. Part 2: Two-bolt joints , 1993 .

[6]  C. Cooper,et al.  Effects of joint geometry and bolt torque on the structural performance of single bolt tension joints in pultruded GRP sheet material , 1995 .

[7]  C. Santiuste,et al.  On the prediction of bolted single-lap composite joints , 2012 .

[8]  G. N. Labeas,et al.  Strength prediction of bolted joints in graphite/epoxy composite laminates , 2002 .

[9]  M. A. McCarthy,et al.  A study of intra-laminar damage in double-lap, multi-bolt, composite joints with variable clearance using continuum damage mechanics , 2014 .

[10]  Luciano Feo,et al.  Stress analysis of multi-bolted joints for FRP pultruded composite structures , 2012 .

[11]  Zheng-Ming Huang,et al.  A bridging model prediction of the ultimate strength of composite laminates subjected to biaxial loads , 2004 .

[12]  J. Toby Mottram,et al.  A review of the behaviour and analysis of bolted connections and joints in pultruded fibre reinforced polymers , 2015 .

[13]  Sami H. Rizkalla,et al.  Finite element analysis of bolted connections for PFRP composites , 1996 .

[14]  Geoffrey Turvey Single-bolt tension joint tests on pultruded GRP plate — effects of tension direction relative to pultrusion direction , 1998 .

[15]  M. A. McCarthy,et al.  Modelling a single-bolt countersunk composite joint using implicit and explicit finite element analysis , 2012 .

[16]  Peng Liu,et al.  Numerical analysis of bearing failure in countersunk composite joints using 3D explicit simulation method , 2016 .

[17]  Stephen W. Tsai,et al.  Nonlinear Elastic Behavior of Unidirectional Composite Laminae , 1973 .

[18]  M. A. McCarthy,et al.  Predicting the effects of geometry on the behaviour of fibre metal laminate joints , 2011 .

[19]  Soon-Jong Yoon,et al.  Effect of geometric parameters on the mechanical behavior of PFRP single bolted connection , 2015 .

[20]  A. Machida,et al.  Fiber-Reinforced Polymer Composites for Construction—State-of-the-Art Review , 2002 .

[21]  Sami H. Rizkalla,et al.  Bolted Connections for Fiber-Reinforced Composite Structural Members: Experimental Program , 1995 .

[22]  Raimund Rolfes,et al.  Progressive damage analysis of composite bolted joints with liquid shim layers using constant and continuous degradation models , 2010 .

[23]  M. A. McCarthy,et al.  Modelling bearing failure in countersunk composite joints under quasi-static loading using 3D explicit finite element analysis , 2014 .

[24]  Liang Dai,et al.  Experimental investigation of movable hybrid GFRP and concrete bridge deck , 2012 .

[25]  Larsgunnar Nilsson,et al.  Finite element modeling of mechanically fastened composite-aluminum joints in aircraft structures , 2014 .

[26]  Geoffrey Turvey,et al.  Physical test data for the appraisal of design procedures for bolted joints in pultruded FRP structural shapes and systems , 2003 .

[27]  Buket Okutan,et al.  The effects of geometric parameters on the failure strength for pin-loaded multi-directional fiber-glass reinforced epoxy laminate , 2002 .

[28]  K. Tserpes,et al.  Efficient progressive damage modeling of hybrid composite/titanium bolted joints , 2014 .