A novel subdomain level set method for structural topology optimization and its application in graded cellular structure design

A novel subdomain structural topology optimization method is proposed for the minimum compliance problem based on the level sets with the parameterization of radial basis function (RBF). In this method, the level set function evolves on each subdomain separately and independently according to the requirements of objective functions and additional constraints. This makes the parameterization in the proposed subdomain method much faster and more cost-effective than that in the classical global method, as well as the evolution of the level set function since it can be achieved on each subdomain in parallel. In addition, the microstructures on arbitrary two adjacent subdomains can be connected perfectly, without any mismatch around the interfaces of the microstructures. Several typical examples are conducted to verify the correctness and effectiveness of the developed subdomain method. The effects of some factors on the optimized results are also investigated in detail, such as the RBF types, the connectivity types of microstructures, and the size of subdomain division. Without scale separation assumption, several layered graded cellular structures are successfully designed by employing the proposed method under the condition of corresponding repetition constraints. To improve the computational efficiency, a multi-node extended multiscale finite element method (EMsFEM) is used to solve the structural static equilibrium equation for the three-dimensional layered structure optimization problems. Furthermore, a MATLAB code is also provided in the Appendix for readers to reproduce the results of the two-dimensional problems in this work.

[1]  Michael Yu Wang,et al.  An 88-line MATLAB code for the parameterized level set method based topology optimization using radial basis functions , 2018 .

[2]  Yi Min Xie,et al.  Concurrent topology optimization for minimizing frequency responses of two-level hierarchical structures , 2016 .

[3]  S. Y. Wang,et al.  An extended level set method for shape and topology optimization , 2007, J. Comput. Phys..

[4]  Jianhua Zhou,et al.  A Moving Morphable Void (MMV)-based explicit approach for topology optimization considering stress constraints , 2018, Computer Methods in Applied Mechanics and Engineering.

[5]  M. Wang,et al.  A level set‐based parameterization method for structural shape and topology optimization , 2008 .

[6]  Vivien J. Challis,et al.  A discrete level-set topology optimization code written in Matlab , 2010 .

[7]  Mathias Stolpe,et al.  Automatic penalty continuation in structural topology optimization , 2015 .

[8]  Xu Guo,et al.  A novel asymptotic-analysis-based homogenisation approach towards fast design of infill graded microstructures , 2019, Journal of the Mechanics and Physics of Solids.

[9]  M. Bendsøe,et al.  Generating optimal topologies in structural design using a homogenization method , 1988 .

[10]  Piotr Breitkopf,et al.  Recent Advances on Topology Optimization of Multiscale Nonlinear Structures , 2017 .

[11]  S. Shojaee,et al.  Piecewise constant level set method for structural topology optimization with MBO type of projection , 2011 .

[12]  Ivan Lirkov,et al.  Revised Selected Papers of the 9th International Conference on Large-Scale Scientific Computing (LSSC 2013) , 2014 .

[13]  Y. Xie,et al.  Bidirectional Evolutionary Method for Stiffness Optimization , 1999 .

[14]  M. Wang,et al.  Piecewise constant level set method for structural topology optimization , 2009 .

[15]  B. Lazarov,et al.  Tailoring Macroscale Response of Mechanical and Heat Transfer Systems by Topology Optimization of Microstructural Details , 2015 .

[16]  Yi Min Xie,et al.  Topology optimization of functionally graded cellular materials , 2013, Journal of Materials Science.

[17]  Damiano Pasini,et al.  Multiscale isogeometric topology optimization for lattice materials , 2017 .

[18]  K. Svanberg The method of moving asymptotes—a new method for structural optimization , 1987 .

[19]  Liang Gao,et al.  Topology optimization for concurrent design of structures with multi-patch microstructures by level sets , 2018 .

[20]  Boyan S. Lazarov,et al.  Robust topology optimisation of microstructural details without length scale separation - using a spectral coarse basis preconditioner , 2014, ArXiv.

[21]  James A. Sethian,et al.  Level Set Methods and Fast Marching Methods: Evolving Interfaces in Computational Geometry, Fluid , 2012 .

[22]  Shutian Liu,et al.  Concurrent topology design of structure and material using a two-scale topology optimization , 2017 .

[23]  Leevan Ling,et al.  A volumetric integral radial basis function method for time-dependent partial differential equations. I. Formulation , 2004 .

[24]  P. Breitkopf,et al.  A reduced multiscale model for nonlinear structural topology optimization , 2014 .

[25]  M. Zhou,et al.  Generalized shape optimization without homogenization , 1992 .

[26]  Gengdong Cheng,et al.  Recent development in structural design and optimization , 2010 .

[27]  Takayuki Yamada,et al.  Topology optimization using a reaction-diffusion equation , 2011 .

[28]  K. Svanberg,et al.  On the trajectories of penalization methods for topology optimization , 2001 .

[29]  Haibo Liu,et al.  A uniform multiscale method for 2D static and dynamic analyses of heterogeneous materials , 2013 .

[30]  Xu Guo,et al.  Additive manufacturing oriented design of graded lattice structures through explicit topology optimization , 2017 .

[31]  Xiangyang Cui,et al.  Concurrent topological design of composite structures and the underlying multi-phase materials , 2017 .

[32]  H. Liu,et al.  A uniform multiscale method for 3D static and dynamic analyses of heterogeneous materials , 2013 .

[33]  M. Bendsøe,et al.  Material interpolation schemes in topology optimization , 1999 .

[34]  M. Wang,et al.  Radial basis functions and level set method for structural topology optimization , 2006 .

[35]  M. Zhou,et al.  The COC algorithm, Part II: Topological, geometrical and generalized shape optimization , 1991 .

[36]  Xiaoming Wang,et al.  A level set method for structural topology optimization , 2003 .

[37]  A. Chambolle,et al.  Design-dependent loads in topology optimization , 2003 .

[38]  Stephen J. Wright,et al.  Numerical Optimization , 2018, Fundamental Statistical Inference.

[39]  Liang Gao,et al.  A level set method for topological shape optimization of 3D structures with extrusion constraints , 2015 .

[40]  Michael Yu Wang,et al.  Shape and topology optimization of compliant mechanisms using a parameterization level set method , 2007, J. Comput. Phys..

[41]  P. Breitkopf,et al.  Concurrent topology optimization design of material and structure within FE2 nonlinear multiscale analysis framework , 2014 .

[42]  Michael Yu Wang,et al.  Efficient structure topology optimization by using the multiscale finite element method , 2018 .

[43]  Boyan S. Lazarov Topology Optimization Using Multiscale Finite Element Method for High-Contrast Media , 2013, LSSC.

[44]  Anders Clausen,et al.  Efficient topology optimization in MATLAB using 88 lines of code , 2011 .

[45]  Michael Yu Wang,et al.  Parametric structural optimization with radial basis functions and partition of unity method , 2011 .

[46]  Shiwei Zhou,et al.  Phase Field: A Variational Method for Structural Topology Optimization , 2004 .

[47]  Kalpathi R. Subramanian,et al.  Interpolating implicit surfaces from scattered surface data using compactly supported radial basis functions , 2001, Proceedings International Conference on Shape Modeling and Applications.

[48]  Jakob S. Jensen,et al.  Topology Optimized Architectures with Programmable Poisson's Ratio over Large Deformations , 2015, Advanced materials.

[49]  Michael Yu Wang,et al.  Design of piezoelectric actuators using a multiphase level set method of piecewise constants , 2009, J. Comput. Phys..

[50]  P. Breitkopf,et al.  Multiscale structural topology optimization with an approximate constitutive model for local material microstructure , 2015 .

[51]  Takayuki Yamada,et al.  Matlab code for a level set-based topology optimization method using a reaction diffusion equation , 2014, Structural and Multidisciplinary Optimization.

[52]  Peter D. Dunning,et al.  Simultaneous material and structural optimization by multiscale topology optimization , 2016 .

[53]  J. Greer,et al.  Strong, lightweight, and recoverable three-dimensional ceramic nanolattices , 2014, Science.

[54]  Michael Yu Wang,et al.  Concurrent design with connectable graded microstructures , 2017 .

[55]  Yalchin Efendiev,et al.  Multiscale Finite Element Methods: Theory and Applications , 2009 .

[56]  M. Wang,et al.  Structure-material integrated design by level sets , 2016 .

[57]  Ronald Fedkiw,et al.  Level set methods and dynamic implicit surfaces , 2002, Applied mathematical sciences.

[58]  Qingbiao Wu,et al.  Shape and topology optimization for elliptic boundary value problems using a piecewise constant level set method , 2011 .

[59]  G. Allaire,et al.  Structural optimization using sensitivity analysis and a level-set method , 2004 .

[60]  Liang Gao,et al.  Integrated design of cellular composites using a level-set topology optimization method , 2016 .

[61]  Xu Guo,et al.  Doing Topology Optimization Explicitly and Geometrically—A New Moving Morphable Components Based Framework , 2014 .

[62]  Weihong Zhang,et al.  Scale‐related topology optimization of cellular materials and structures , 2006 .

[63]  Daniel A. Tortorelli,et al.  Nonlinear structural design using multiscale topology optimization. Part I: Static formulation , 2013 .

[64]  O. Sigmund,et al.  Topology optimization approaches , 2013, Structural and Multidisciplinary Optimization.

[65]  Glaucio H. Paulino,et al.  Modeling bamboo as a functionally graded material: lessons for the analysis of affordable materials , 2006 .

[66]  Howon Lee,et al.  Ultralight, ultrastiff mechanical metamaterials , 2014, Science.

[67]  Ole Sigmund,et al.  On the (non-)optimality of Michell structures , 2016, Structural and Multidisciplinary Optimization.

[68]  Ole Sigmund,et al.  Homogenization‐based topology optimization for high‐resolution manufacturable microstructures , 2018 .

[69]  Y. Xie,et al.  A simple evolutionary procedure for structural optimization , 1993 .

[70]  Ramana V. Grandhi,et al.  A survey of structural and multidisciplinary continuum topology optimization: post 2000 , 2014 .

[71]  Takashi Kyoya,et al.  Micro‐macro concurrent topology optimization for nonlinear solids with a decoupling multiscale analysis , 2018 .

[72]  Liang Gao,et al.  Topology optimization for functionally graded cellular composites with metamaterials by level sets , 2018 .

[73]  Kurt Maute,et al.  Level-set methods for structural topology optimization: a review , 2013 .

[74]  Fan Zhang,et al.  Topological shape optimization design of continuum structures via an effective level set method , 2016 .

[75]  M. Wang,et al.  Parametric structural optimization with dynamic knot RBFs and partition of unity method , 2013 .