Active Voltage Balancing of Integrated Modular Drive with Series DC-Link Capacitors

In order to reduce the size and weight of transmission cables, high direct current (DC) bus voltage is desired for electrical machine drives used in the hybrid powertrains of more-electric aircraft (MEA). An integrated modular machine drive (IMMD) with DC-link capacitors connected in series is adopted to break down the supply voltage for each drive unit. With lower electrical stress, partial discharge (PD) risks at high altitudes can be significantly reduced. This paper deals with the challenge of active DC-link voltage balancing control in a megawatt-level integrated modular machine drives. Voltage closed-loop control is developed under the challenges of high electrical frequency and limited switching frequency. The impact of drive unit count and component parameter variations has been investigated, highlighting the design tradeoffs of the IMMD with series DC-link capacitors.

[1]  J.A. Ortega,et al.  Moving towards a more electric aircraft , 2007, IEEE Aerospace and Electronic Systems Magazine.

[2]  Ayman M. El-Refaie Integrated electrical machines and drives: An overview , 2015, 2015 IEEE International Electric Machines & Drives Conference (IEMDC).

[3]  Wenping Cao,et al.  Overview of Electric Motor Technologies Used for More Electric Aircraft (MEA) , 2012, IEEE Transactions on Industrial Electronics.

[4]  Alan J. Watson,et al.  A Complete Harmonic Elimination Approach to DC Link Voltage Balancing for a Cascaded Multilevel Rectifier , 2007, IEEE Transactions on Industrial Electronics.

[5]  Frede Blaabjerg,et al.  Reliability of Capacitors for DC-Link Applications in Power Electronic Converters—An Overview , 2014, IEEE Transactions on Industry Applications.

[6]  Dheeraj Bobba,et al.  Design of High-Speed Permanent Magnet Machine for Aerospace Propulsion , 2019, 2019 AIAA/IEEE Electric Aircraft Technologies Symposium (EATS).

[7]  Zeliang Shu,et al.  Voltage Balancing Approaches for Diode-Clamped Multilevel Converters Using Auxiliary Capacitor-Based Circuits , 2013, IEEE Transactions on Power Electronics.

[8]  Thomas M. Jahns,et al.  The past, present, and future of power electronics integration technology in motor drives , 2017 .

[9]  Stig Munk-Nielsen,et al.  Enhanced DC-Link Capacitor Voltage Balancing Control of DC–AC Multilevel Multileg Converters , 2015, IEEE Transactions on Industrial Electronics.

[10]  Peter W. Lehn,et al.  Interconnection of Direct-Drive Wind Turbines Using a Series-Connected DC Grid , 2014, IEEE Transactions on Sustainable Energy.

[11]  Wooi Ping Hew,et al.  Operation of a Six-Phase Induction Machine Using Series-Connected Machine-Side Converters , 2014, IEEE Transactions on Industrial Electronics.