Estimation of weld bead size in CO2 laser welding by using multiple regression and neural network

On the laser weld production line, a slight alteration of welding condition changes the bead size and the strength of the weldment. A measurement system is produced by using three photodiodes for detection of the plasma and spatter signal in CO2 laser welding. The relationship between the plasma or spatter and the bead shape, and the mechanism of the plasma and spatter signals were analyzed for the bead size estimation. Penetration depth and bead width were estimated using multiple regression analysis and the neural network.