Two-fluid modeling of three-dimensional cylindrical gas–solid fluidized beds using the kinetic theory of granular flow

A highly efficient numerical scheme has been incorporated to solve a traditional two-fluid model for dense gas–solid flow in large scale fluidized beds. Difficulties associated with the numerical solution and boundary condition enforcement especially in the azimuthally direction and at the axis of the cylindrical domain are discussed in detail. Higher order discretization schemes with deferred correction approach have been implemented for the convection terms. The p–e algorithm (Van der Hoef et al., 2006) has been implemented to deal with densely packed regions in the fluidized bed. A modified SIMPLE algorithm is used to solve the pressure and volume fraction corrections, and a projection method is used to obtain solutions of the momentum equations. The resulting semi-implicit method allows for using larger time steps and produces accurate results in a stable and efficient manner. Numerical tests on bubbling fluidized beds are undertaken and compared with experimental data reported by Laverman et al., 2012. The simulation results are found to be in good agreement. In addition a comparative study has been performed quantifying the effects of grid size, flux limiters, frictional model and coefficient of restitution.

[1]  G. Micale,et al.  Analysis of the bubbling behaviour of 2D gas solid fluidized beds: Part I. Digital image analysis technique , 2008 .

[2]  A. A. Amsden,et al.  KACHINA: an Eulerian computer program for multifield fluid flows , 1974 .

[3]  J. Jenkins,et al.  Kinetic theory for identical, frictional, nearly elastic spheres , 2002 .

[4]  Jam Hans Kuipers,et al.  Computer simulation of the hydrodynamics of a two-dimensional gas-fluidized bed , 1993 .

[5]  Wang Shuai,et al.  Hydrodynamic modeling of particle rotation in bubbling gas-fluidized beds , 2012 .

[6]  Jam Hans Kuipers,et al.  On the relationship between operating pressure and granular temperature: A discrete particle simulation study , 2008 .

[7]  Teklay Weldeabzgi Asegehegn,et al.  Influence of two- and three-dimensional simulations on bubble behavior in gas–solid fluidized beds with and without immersed horizontal tubes , 2012 .

[8]  R. Jackson,et al.  Gas‐particle flow in a vertical pipe with particle‐particle interactions , 1989 .

[9]  J.A.M. Kuipers,et al.  Computational fluid dynamics for dense gas–solid fluidized beds: a multi-scale modeling strategy , 2004 .

[10]  Tron Solberg,et al.  A three-dimensional simulation of gas/particle flow and ozone decomposition in the riser of a circulating fluidized bed , 2004 .

[11]  P. Moin,et al.  Large-eddy simulation of turbulent confined coannular jets , 1996, Journal of Fluid Mechanics.

[12]  D. Gidaspow Multiphase Flow and Fluidization: Continuum and Kinetic Theory Descriptions , 1994 .

[13]  H. Deconinck,et al.  Design principles for bounded higher-order convection schemes - a unified approach , 2007, J. Comput. Phys..

[14]  D. Spalding,et al.  A calculation procedure for heat, mass and momentum transfer in three-dimensional parabolic flows , 1972 .

[15]  Arthur T. Andrews,et al.  Multiscale modeling of gas-fluidized beds , 2006 .

[16]  J. Naser,et al.  Extension of the kinetic theory of granular flow to include dense quasi-static stresses , 2010 .

[17]  D. Geldart,et al.  Large particle fluidisation , 1974 .

[18]  T. G. Cowling,et al.  The mathematical theory of non-uniform gases , 1939 .

[19]  O. Vasilyev,et al.  Fully conservative finite difference scheme in cylindrical coordinates for incompressible flow simulations , 2004 .

[20]  J. Kuipers,et al.  Lattice-Boltzmann simulations of low-Reynolds-number flow past mono- and bidisperse arrays of spheres: results for the permeability and drag force , 2005, Journal of Fluid Mechanics.

[21]  P. Sweby High Resolution Schemes Using Flux Limiters for Hyperbolic Conservation Laws , 1984 .

[22]  Morten Christian Melaaen,et al.  A comparative study between electrical capacitance tomography and time-resolved X-ray tomography , 2013 .

[23]  A. A. Amsden,et al.  Numerical calculation of multiphase fluid flow , 1975 .

[24]  S. Savage,et al.  Analyses of slow high-concentration flows of granular materials , 1998, Journal of Fluid Mechanics.

[25]  J. R. Ommen,et al.  Effects of pressure and fines content on bubble diameter in a fluidized bed studied using fast X-ray tomography , 2012 .

[26]  Jianmin Ding,et al.  Three-dimensional kinetic theory modeling of hydrodynamics and erosion in fluidized beds , 1992 .

[27]  S. Ergun Fluid flow through packed columns , 1952 .

[28]  Jam Hans Kuipers,et al.  Flow regimes in a spout-fluid bed : A combined experimental and simulation study , 2005 .

[29]  Anuj Srivastava,et al.  Analysis of a frictional-kinetic model for gas-particle flow , 2003 .

[30]  Jam Hans Kuipers,et al.  Critical comparison of hydrodynamic models for gas-solid fluidized beds - Part II: freely bubbling gas-solid fluidized beds , 2005 .

[31]  Jam Hans Kuipers,et al.  Critical comparison of hydrodynamic models for gas-solid fluidized beds - Part I: bubbling gas-solid fludized beds operated with a jet , 2005 .

[32]  P. Roe CHARACTERISTIC-BASED SCHEMES FOR THE EULER EQUATIONS , 1986 .

[33]  D. Jeffrey,et al.  Kinetic theories for granular flow: inelastic particles in Couette flow and slightly inelastic particles in a general flowfield , 1984, Journal of Fluid Mechanics.

[34]  Koji Fukagata,et al.  Highly energy-conservative finite difference method for the cylindrical coordinate system , 2002 .

[35]  A. A. Amsden,et al.  A numerical fluid dynamics calculation method for all flow speeds , 1971 .

[36]  Paola Lettieri,et al.  2D and 3D CFD Simulations of Bubbling Fluidized Beds Using Eulerian-Eulerian Models , 2003 .

[37]  D. Gidaspow,et al.  A bubbling fluidization model using kinetic theory of granular flow , 1990 .

[38]  Martin van Sint Annaland,et al.  Investigation into the hydrodynamics of gas–solid fluidized beds using particle image velocimetry coupled with digital image analysis , 2008 .

[39]  Derek Geldart,et al.  The size and frequency of bubbles in two- and three-dimensional gas-fluidised beds , 1970 .

[40]  V. Garzó,et al.  Dense fluid transport for inelastic hard spheres. , 1999, Physical review. E, Statistical physics, plasmas, fluids, and related interdisciplinary topics.

[41]  Jpk Seville,et al.  Experimental study on the influence of bed material on the scaling of solids circulation patterns in 3D bubbling gas–solid fluidized beds of glass and polyethylene using positron emission particle tracking , 2012 .

[42]  Jam Hans Kuipers,et al.  Hydrodynamic Modeling of Gas/Particle Flows in Riser Reactors , 1996 .

[43]  C.R.E. de Oliveira,et al.  A numerical investigation of bubbling gas–solid fluidized bed dynamics in 2-D geometries , 2002 .

[44]  Joris W Thybaut,et al.  Adsorption Competition Effects in Hydroconversion of Alkane Mixtures on Zeolites , 2003 .

[45]  J. Kuipers,et al.  Hydrodynamic modelling of dense gas-fluidised beds: comparison and validation of 3D discrete particle and continuum models , 2004 .

[46]  Sankaran Sundaresan,et al.  Gas-particle flow in a duct of arbitrary inclination with particle-particle interactions , 1993 .

[47]  Dimitri Gidaspow,et al.  Computation of circulating fluidized-bed riser flow for the Fluidization VIII benchmark test , 1999 .

[48]  R. Jackson,et al.  Frictional–collisional constitutive relations for granular materials, with application to plane shearing , 1987, Journal of Fluid Mechanics.

[49]  C. Wen Mechanics of Fluidization , 1966 .

[50]  J. Kuipers,et al.  Drag force of intermediate Reynolds number flow past mono- and bidisperse arrays of spheres , 2007 .

[51]  Tingwen Li,et al.  CFD-DEM study of effect of bed thickness for bubbling fluidized beds , 2012 .

[52]  Lin Ma,et al.  A finite volume method for fluid flow in polar cylindrical grids , 1998 .

[53]  O. Levenspiel,et al.  Fluidization engineering, 2nd edition , 1991 .

[54]  Prabhu R. Nott,et al.  Frictional–collisional equations of motion for participate flows and their application to chutes , 1990, Journal of Fluid Mechanics.

[55]  Bo G Leckner,et al.  Two- or three-dimensional simulations of turbulent gas–solid flows applied to fluidization , 2001 .

[56]  Hugo A. Jakobsen,et al.  A Sensitivity Study of the Two-Fluid Model Closure Parameters (β, e) Determining the Main Gas−Solid Flow Pattern Characteristics , 2010 .

[57]  J.A.M. Kuipers,et al.  Experimental study of large scale fluidized beds at elevated pressure , 2012 .

[58]  Francine Battaglia,et al.  Effects of using two- versus three-dimensional computational modeling of fluidized beds: Part I, hydrodynamics , 2008 .

[59]  J. Kuipers,et al.  A numerical model of gas-fluidized beds , 1992 .

[60]  H. Jakobsen,et al.  Practical validation of the two-fluid model applied to dense gas-solid flows in fluidized beds , 2007 .

[61]  J. Jenkins,et al.  A theory for the rapid flow of identical, smooth, nearly elastic, spherical particles , 1983, Journal of Fluid Mechanics.

[62]  T. B. Anderson,et al.  Fluid Mechanical Description of Fluidized Beds. Equations of Motion , 1967 .

[63]  O. Desjardins,et al.  Numerical Analysis of the Dynamics of Two- and Three-Dimensional Fluidized Bed Reactors using an Euler-Lagrange Approach , 2012 .

[64]  Goodarz Ahmadi,et al.  An equation of state for dense rigid sphere gases , 1986 .

[65]  Michael S. Detamore,et al.  A kinetic-theory analysis of the scale-up of circulating fluidized beds , 2001 .

[66]  Dimitri Gidaspow,et al.  Computation of flow patterns in circulating fluidized beds , 1990 .