Design, development and testing of a double reflector hot box solar cooker with a transparent insulation material

A double reflector hot box solar cooker with a Transparent Insulation Material (TIM) has been designed, fabricated, tested and the performance compared with a single reflector hot box solar cooker without TIM. A 40 mm thick honeycomb made of polycarbonate capillaries was encapsulated between two glazing sheets of the cooker to minimise convective losses from the window so that even during an extremely cold but sunny day two meals can be prepared, which is not possible in a hot box solar cooker without TIM. The use of one more reflectors resulted in an avoidance of tracking towards sun for 3 h so that cooking operations could be performed unattended, as compared to a hot box solar cooker where tracking ahead of the sun is required every hour. The efficiencies were 30.5% and 24.5% for cookers with and without a TIM respectively, during the winter season at Jodhpur. The energy saving by use of a solar cooker with TIM has been estimated to be 1485.0 MJ of fuel equivalent per year. The payback period varies between 1.66 and 4.23 y depending upon the fuel it replaces, and is in increasing order with respect to the following fuels: electricity, firewood, coal, LPG and kerosene. The estimated life is about 15 y. Therefore, the use of a solar cooker is economical. The double reflector hot box solar cooker with TIM will be a boon in popularising solar cookers in developing countries.