Nanobiopolymers Fabrication and Their Life Cycle Assessments

Living organisms produced nanopolymers (nanobiopolymers for short), such as nanocellulose, nanochitin, nanosilk, nanostarch, and microbial nanobiopolymers, having received widely scientific and engineering interests in recent years. Compare with petroleum‐based polymers, biopolymers are sustainable and biodegradable. The unique structural features that stem from nanosized effects, such as ultrahigh aspect ratio and length‐diameter ratio, further endow nanobiopolymers with high transparence and versatile processability. To fabricate these nanobiopolymers, a variety of mechanical, chemical, and synthetic biology techniques have been developed. The applications of the isolated nanobiopolymers have been extended from polymer fillers into wide emerging high‐tech fields, such as biomedical devices, bioplastics, display panels, ultrafiltration membranes, energy storage devices, and catalytic supports. Accordingly, in the review, the authors first introduce isolation techniques to fabricate nanocellulose, nanochitin, nanosilk, and nanostarch. Then, the authors summarized the nanobiopolymers produced from biosynthetic pathway, including microbial polyamides, polysaccharides, and polyesters. On the other hand, most of these techniques require high energy consumption and usage of chemical reagents. In this regard, life cycle assessment offered a quantitative route to precisely evaluate and compare environmental benefits of different artificial isolation approaches, which are also summarized in the second section of the review.

[1]  Gangqin Xu,et al.  What makes spider silk fibers so strong? From molecular-crystallite network to hierarchical network structures. , 2013, Soft matter.

[2]  M. Elices,et al.  Fractographic analysis of silkworm and spider silk , 2002 .

[3]  Alain Dufresne,et al.  Nanocellulose: From Nature to High Performance Tailored Materials , 2012 .

[4]  David L. Kaplan,et al.  New Opportunities for an Ancient Material , 2010, Science.

[5]  F. Goycoolea,et al.  Determination of chitin and protein contents during the isolation of chitin from shrimp waste. , 2006, Macromolecular bioscience.

[6]  S. Evangelisti,et al.  Life cycle assessment of nanocellulose-reinforced advanced fibre composites , 2015 .

[7]  Alain Dufresne,et al.  Nanocellulose: a new ageless bionanomaterial , 2013 .

[8]  Akira Isogai,et al.  Homogeneous suspensions of individualized microfibrils from TEMPO-catalyzed oxidation of native cellulose. , 2006, Biomacromolecules.

[9]  Akira Isogai,et al.  Cellulose nanofibers prepared by TEMPO-mediated oxidation of native cellulose. , 2007, Biomacromolecules.

[10]  Maya Jacob John,et al.  Biofibres and Biocomposites , 2008 .

[11]  A. Ragauskas,et al.  Preparation of aligned porous chitin nanowhisker foams by directional freeze-casting technique. , 2014, Carbohydrate polymers.

[12]  Stefan Seeger,et al.  Multi-perspective application selection: a method to identify sustainable applications for new materials using the example of cellulose nanofiber reinforced composites , 2016 .

[13]  Sei-ichi Aiba,et al.  Direct chitosan nanoscaffold formation via chitin whiskers , 2007 .

[14]  Wenshuai Chen,et al.  Revealing the structures of cellulose nanofiber bundles obtained by mechanical nanofibrillation via TEM observation. , 2015, Carbohydrate polymers.

[15]  Se-kwon Kim,et al.  Extracellular polysaccharides produced by marine bacteria. , 2014, Advances in food and nutrition research.

[16]  A. Morin,et al.  Nanocomposites of Chitin Whiskers from Riftia Tubes and Poly(caprolactone) , 2002 .

[17]  Lina Zhang,et al.  Recent advances in regenerated cellulose materials , 2016 .

[18]  D. Kaplan,et al.  Nanofibrils in nature and materials engineering. , 2018, Nature reviews. Materials.

[19]  Sabu Thomas,et al.  Chitin nanowhisker (ChNW)-functionalized electrospun PVDF membrane for enhanced removal of Indigo carmine. , 2017, Carbohydrate polymers.

[20]  F. Morehead,et al.  Liquid Crystal Systems from Fibrillar Polysaccharides , 1959, Nature.

[21]  C. Amemiya,et al.  On chemistry of γ-chitin. , 2017, Carbohydrate polymers.

[22]  M. Meyers,et al.  Structural Design Elements in Biological Materials: Application to Bioinspiration , 2015, Advanced materials.

[23]  Sabu Thomas,et al.  Morphology, transport characteristics and viscoelastic polymer chain confinement in nanocomposites based on thermoplastic potato starch and cellulose nanofibers from pineapple leaf. , 2017, Carbohydrate polymers.

[24]  Wenwen Huang,et al.  Design and function of biomimetic multilayer water purification membranes , 2017, Science Advances.

[25]  Siqun Wang,et al.  A Novel Process to Isolate Fibrils from Cellulose Fibers by High-Intensity Ultrasonication, Part 1: Process Optimization , 2009 .

[26]  P. Chang,et al.  Fully Green Cellulose Nanocomposites , 2017 .

[27]  A. Dufresne,et al.  Steam-Exploded Residual Softwood-Filled Polypropylene Composites , 1999 .

[28]  Tanja Zimmermann,et al.  Properties of nanofibrillated cellulose from different raw materials and its reinforcement potential , 2010 .

[29]  A. Dufresne,et al.  Platelet nanocrystals resulting from the disruption of waxy maize starch granules by acid hydrolysis. , 2003, Biomacromolecules.

[30]  D. Kaplan,et al.  Silk dissolution and regeneration at the nanofibril scale. , 2014, Journal of materials chemistry. B.

[31]  Steve L. Taylor,et al.  Advances in Food and Nutrition Research , 2003 .

[32]  Ryan Tappel,et al.  Mini-Review: Biosynthesis of Poly(hydroxyalkanoates) , 2009 .

[33]  Nancy R. Sottos,et al.  Polymers with autonomous life-cycle control , 2016, Nature.

[34]  Akira Isogai,et al.  TEMPO-oxidized cellulose nanofibers. , 2011, Nanoscale.

[35]  Sangwon Suh,et al.  Life cycle assessment at nanoscale: review and recommendations , 2012, The International Journal of Life Cycle Assessment.

[36]  Sabu Thomas,et al.  Isolation of nanocellulose from pineapple leaf fibres by steam explosion , 2010 .

[37]  Seung‐Hwan Lee,et al.  Physical and mechanical properties of polyvinyl alcohol and polypropylene composite materials reinforced with fibril aggregates isolated from regenerated cellulose fibers , 2007 .

[38]  Wenshuai Chen,et al.  A METHOD FOR ISOLATING CELLULOSE NANOFIBRILS FROM WOOD AND THEIR MORPHOLOGICAL CHARACTERISTICS: A METHOD FOR ISOLATING CELLULOSE NANOFIBRILS FROM WOOD AND THEIR MORPHOLOGICAL CHARACTERISTICS , 2010 .

[39]  M. Williamson,et al.  Analysis of the Structure of Bombyx mori Silk Fibroin by NMR , 2015 .

[40]  Sean McGinnis,et al.  Nanocellulose Life Cycle Assessment , 2013 .

[41]  R. Rolandi,et al.  Self-assembled chitin nanofibers and applications. , 2014, Advances in colloid and interface science.

[42]  Gunnar Henriksson,et al.  An environmentally friendly method for enzyme-assisted preparation of microfibrillated cellulose (MFC) nanofibers , 2007 .

[43]  David F. Ollis,et al.  Extracellular microbial polysaccharides. I. Substrate, biomass, and product kinetic equations for batch xanthan gum fermentation , 1980 .

[44]  Haipeng Yu,et al.  Isolation and characterization of cellulose nanofibers from four plant cellulose fibers using a chemical-ultrasonic process , 2011 .

[45]  Xiao-Zheng Sun,et al.  Evaluation of Energy Consumption and Greenhouse Gas Emissions in Preparation of Cellulose Nanofibers from Woody Biomass , 2013 .

[46]  M. Gehoh,et al.  Crystal structure of silk (bombyx mori) , 1991 .

[47]  G. G. Stokes "J." , 1890, The New Yale Book of Quotations.

[48]  K. Uetani,et al.  Individual cotton cellulose nanofibers: pretreatment and fibrillation technique , 2014, Cellulose.

[49]  A. Dufresne,et al.  Optimization of the preparation of aqueous suspensions of waxy maize starch nanocrystals using a response surface methodology. , 2004, Biomacromolecules.

[50]  S. Nikolov,et al.  Revealing the Design Principles of High‐Performance Biological Composites Using Ab initio and Multiscale Simulations: The Example of Lobster Cuticle , 2010, Advanced materials.

[51]  R. Mezzenga,et al.  Directed Growth of Silk Nanofibrils on Graphene and Their Hybrid Nanocomposites. , 2014, ACS macro letters.

[52]  Monika S. Doblin,et al.  Unique Aspects of the Structure and Dynamics of Elementary Iβ Cellulose Microfibrils Revealed by Computational Simulations1[OPEN] , 2015, Plant Physiology.

[53]  Wenwen Huang,et al.  Polymorphic regenerated silk fibers assembled through bioinspired spinning , 2017, Nature Communications.

[54]  O. Rojas,et al.  Valorization of residual Empty Palm Fruit Bunch Fibers (EPFBF) by microfluidization: production of nanofibrillated cellulose and EPFBF nanopaper. , 2012, Bioresource technology.

[55]  Markus J Buehler,et al.  What's Inside the Box? – Length‐Scales that Govern Fracture Processes of Polymer Fibers , 2014, Advanced materials.

[56]  Razif Harun,et al.  Algal biomass conversion to bioethanol – a step‐by‐step assessment , 2014, Biotechnology journal.

[57]  Frische,et al.  Elongate cavities and skin–core structure in Nephila spider silk observed by electron microscopy , 1998 .

[58]  X. She,et al.  Fabrication and characterisation of α-chitin nanofibers and highly transparent chitin films by pulsed ultrasonication. , 2013, Carbohydrate polymers.

[59]  Jian Li,et al.  Nanocellulose: a promising nanomaterial for advanced electrochemical energy storage. , 2018, Chemical Society reviews.

[60]  M. Buehler,et al.  Nanoconfinement and the strength of biopolymers. , 2013, Annual review of biophysics.

[61]  O. Ikkala,et al.  Enzymatic hydrolysis combined with mechanical shearing and high-pressure homogenization for nanoscale cellulose fibrils and strong gels. , 2007, Biomacromolecules.

[62]  Patrick Hofstetter,et al.  Midpoints versus endpoints: The sacrifices and benefits , 2000 .

[63]  Magdalena Svanström,et al.  Life cycle assessment of cellulose nanofibrils production by mechanical treatment and two different pretreatment processes. , 2015, Environmental science & technology.

[64]  R. H. Diaz,et al.  Processing of α-chitin nanofibers by dynamic high pressure homogenization: characterization and antifungal activity against A. niger. , 2015, Carbohydrate polymers.

[65]  J. Maia,et al.  Environmental and technical feasibility of cellulose nanocrystal manufacturing from sugarcane bagasse. , 2017, Carbohydrate polymers.

[66]  N. L. Voropaeva,et al.  Isolation of Chitin from a Variety of Raw Materials, Modification of the Material, and Interaction its Derivatives with Metal Ions , 2004 .

[67]  Zhiping Xu,et al.  Nanoconfinement Controls Stiffness, Strength and Mechanical Toughness of Β-sheet Crystals in Silk , 2010 .

[68]  B. Rehm,et al.  Bacterial exopolysaccharides: biosynthesis pathways and engineering strategies , 2015, Front. Microbiol..

[69]  Yimin Fan,et al.  Individual chitin nano-whiskers prepared from partially deacetylated α-chitin by fibril surface cationization , 2010 .

[70]  S. Ifuku,et al.  Chitin nanofibers: preparations, modifications, and applications. , 2012, Nanoscale.

[71]  R. Mezzenga,et al.  Modulating Materials by Orthogonally Oriented β‐Strands: Composites of Amyloid and Silk Fibroin Fibrils , 2014, Advanced materials.

[72]  L. Berglund,et al.  Estimating the Strength of Single Chitin Nanofibrils via Sonication-Induced Fragmentation. , 2017, Biomacromolecules.

[73]  H. No,et al.  Isolation and characterization of chitin from crawfish shell waste , 1989 .

[74]  Julien Bras,et al.  Starch nanoparticles: a review. , 2010, Biomacromolecules.

[75]  S. Al-Athel,et al.  Report of the World Commission on Environment and Development: "Our Common Future" , 1987 .

[76]  H. Yano,et al.  Comparison of the characteristics of cellulose microfibril aggregates isolated from fiber and parenchyma cells of Moso bamboo (Phyllostachys pubescens) , 2010 .

[77]  Andrew G. Glen,et al.  APPL , 2001 .

[78]  Yu-Zhong Wang,et al.  Chitin whiskers: an overview. , 2012, Biomacromolecules.

[79]  Antonio Villaverde,et al.  Nanostructured bacterial materials for innovative medicines. , 2010, Trends in microbiology.

[80]  M. Meyers,et al.  Biological Materials Science: Biological Materials, Bioinspired Materials, and Biomaterials Marc André Meyers and Po-Yu Chen , 2014 .

[81]  S. Ifuku,et al.  Preparation of Chitin Nanofibers from Mushrooms , 2011, Materials.

[82]  Charles Romain,et al.  Sustainable polymers from renewable resources , 2016, Nature.

[83]  M. Burghammer,et al.  Nanoscale Structural Features in Major Ampullate Spider Silk. , 2017, Biomacromolecules.

[84]  Lars Samuelson,et al.  Toward 3D integration of 1D conductors: junctions of InAs nanowires , 2011 .

[85]  Sabu Thomas,et al.  Recent developments on nanocellulose reinforced polymer nanocomposites: A review , 2017 .

[86]  Dieter Klemm,et al.  Nanocelluloses: a new family of nature-based materials. , 2011, Angewandte Chemie.

[87]  Cintil Jose Chirayil,et al.  Isolation and characterization of cellulose nanofibrils from Helicteres isora plant , 2014 .

[88]  Anthony Charles Neville,et al.  Biology of Fibrous Composites: Development beyond the Cell Membrane , 1993 .

[89]  Sabu Thomas,et al.  A review on interface modification and characterization of natural fiber reinforced plastic composites , 2001 .

[90]  Wenshuai Chen,et al.  Comparative study of aerogels obtained from differently prepared nanocellulose fibers. , 2014, ChemSusChem.

[91]  B. Rehm Bacterial polymers: biosynthesis, modifications and applications , 2010, Nature Reviews Microbiology.

[92]  F. Vollrath,et al.  Structural organization of spider silk , 1996, Proceedings of the Royal Society of London. Series B: Biological Sciences.

[93]  Julien Bras,et al.  Microfibrillated cellulose - its barrier properties and applications in cellulosic materials: a review. , 2012, Carbohydrate polymers.

[94]  Kristiina Oksman,et al.  Optimization of the isolation of nanocrystals from microcrystalline cellulose by acid hydrolysis , 2006 .

[95]  Kentaro Abe,et al.  Comparison of the characteristics of cellulose microfibril aggregates of wood, rice straw and potato tuber , 2009 .

[96]  Wenshuai Chen,et al.  Comparative study of the structure, mechanical and thermomechanical properties of cellulose nanopapers with different thickness , 2016, Cellulose.

[97]  D. Kaplan,et al.  Ultrathin Free-Standing Bombyx mori Silk Nanofibril Membranes. , 2016, Nano letters.

[98]  Mary Ann Curran,et al.  Life Cycle Assessment Handbook: A Guide for Environmentally Sustainable Products , 2012 .

[99]  A. Dufresne,et al.  Processing and Structural Properties of Waxy Maize Starch Nanocrystals Reinforced Natural Rubber , 2005 .

[100]  M. Vignon,et al.  Steam explosion of woody hemp chènevotte. , 1995, International journal of biological macromolecules.

[101]  Akira Isogai,et al.  Individualization of nano-sized plant cellulose fibrils by direct surface carboxylation using TEMPO catalyst under neutral conditions. , 2009, Biomacromolecules.

[102]  Y. Omidi,et al.  Bacterial-derived biopolymers: Advanced natural nanomaterials for drug delivery and tissue engineering , 2016 .

[103]  Siqun Wang,et al.  Poly(vinyl alcohol) nanocomposites reinforced with cellulose fibrils isolated by high intensity ultrasonication , 2009 .

[104]  R. Marchessault,et al.  In vitro chiral nematic ordering of chitin crystallites. , 1993, International journal of biological macromolecules.

[105]  M. Wada,et al.  Electron diffraction and high-resolution imaging on highly-crystalline β-chitin microfibril. , 2011, Journal of structural biology.

[106]  Patrick Opdensteinen,et al.  Cellulose-based filter aids increase the capacity of depth filters during the downstream processing of plant-derived biopharmaceutical proteins. , 2015, Biotechnology journal.

[107]  Dagang Liu,et al.  Chitin nanofibrils for rapid and efficient removal of metal ions from water system. , 2013, Carbohydrate polymers.

[108]  Cássia Maria Lie Ugaya,et al.  Life cycle assessment of cellulose nanowhiskers , 2012 .

[109]  Wenshuai Chen,et al.  Individualization of cellulose nanofibers from wood using high-intensity ultrasonication combined with chemical pretreatments , 2011 .

[110]  J. Nah,et al.  Physicochemical characterization of α-chitin, β-chitin, and γ-chitin separated from natural resources , 2004 .

[111]  Akira Isogai,et al.  Wood nanocelluloses: fundamentals and applications as new bio-based nanomaterials , 2013, Journal of Wood Science.

[112]  K. Oksman,et al.  Review of the recent developments in cellulose nanocomposite processing , 2016 .

[113]  Yimin Fan,et al.  Preparation of chitin nanofibers from squid pen beta-chitin by simple mechanical treatment under acid conditions. , 2008, Biomacromolecules.

[114]  Ashlie Martini,et al.  Cellulose nanomaterials review: structure, properties and nanocomposites. , 2011, Chemical Society reviews.

[115]  Jian Li,et al.  Ultralight and highly flexible aerogels with long cellulose I nanofibers , 2011 .

[116]  Huajian Gao,et al.  Ultrasonic technique for extracting nanofibers from nature materials , 2007 .

[117]  Yimin Fan,et al.  Chitin nanocrystals prepared by TEMPO-mediated oxidation of alpha-chitin. , 2008, Biomacromolecules.

[118]  Shang-Tian Yang,et al.  Bioprocessing for value-added products from renewable resources : new technologies and applications , 2013 .

[119]  Xiang Li,et al.  Bioinspired design and chitin whisker reinforced chitosan membrane , 2014 .

[120]  Siqun Wang,et al.  Novel Process for Isolating Fibrils from Cellulose Fibers by High-Intensity Ultrasonication. II. Fibril Characterization , 2010 .

[121]  G. Chinga-Carrasco Cellulose fibres, nanofibrils and microfibrils: The morphological sequence of MFC components from a plant physiology and fibre technology point of view , 2011, Nanoscale research letters.

[122]  S. Kalia,et al.  Nanofibrillated cellulose: surface modification and potential applications , 2013, Colloid and Polymer Science.

[123]  L. Gibson The hierarchical structure and mechanics of plant materials , 2012, Journal of The Royal Society Interface.

[124]  Kentaro Abe,et al.  Review: current international research into cellulose nanofibres and nanocomposites , 2010, Journal of Materials Science.

[125]  H. Yano,et al.  Preparation by combined enzymatic and mechanical treatment and characterization of nanofibrillated cotton fibers , 2016, Cellulose.

[126]  A. Dufresne,et al.  New Nanocomposite Materials: Microcrystalline Starch Reinforced Thermoplastic , 1996 .

[127]  Denvid Lau,et al.  Molecular dynamics study on stiffness and ductility in chitin–protein composite , 2015, Journal of Materials Science.

[128]  Y. Ogawa,et al.  Absence of Sum Frequency Generation in Support of Orthorhombic Symmetry of α-Chitin , 2016 .

[129]  Norges Handelshøyskole,et al.  Structure , 2004, Forum Non Conveniens in the Modern Age: A Comparative and Methodological Analysis of Anglo-American Law.

[130]  Markus J Buehler,et al.  Integration of Stiff Graphene and Tough Silk for the Design and Fabrication of Versatile Electronic Materials , 2018, Advanced functional materials.

[131]  K. Oksman,et al.  Manufacturing process of cellulose whiskers/polylactic acid nanocomposites , 2006 .

[132]  R. Fraser,et al.  POLY-L-ALANYLGLYCINE. , 1965, Journal of molecular biology.

[133]  Jacqueline I. Kroschwitz,et al.  Encyclopedia of Polymer Science and Technology , 1970 .

[134]  H. Yano,et al.  Obtaining cellulose nanofibers with a uniform width of 15 nm from wood. , 2007, Biomacromolecules.

[135]  Z. Yang,et al.  Crystal networks in silk fibrous materials: from hierarchical structure to ultra performance. , 2015, Small.

[136]  Xi-Qiao Feng,et al.  Mechanical Properties of Chitin–Protein Interfaces: A Molecular Dynamics Study , 2013 .

[137]  David Plackett,et al.  Microfibrillated cellulose and new nanocomposite materials: a review , 2010 .

[138]  L. Bülow,et al.  Functionalization of Recombinant Amelogenin Nanospheres Allows Their Binding to Cellulose Materials. , 2016, Biotechnology journal.

[139]  Stefan Seeger,et al.  Life Cycle Assessment of a New Technology To Extract, Functionalize and Orient Cellulose Nanofibers from Food Waste , 2015 .

[140]  K. Kurita Controlled functionalization of the polysaccharide chitin , 2001 .

[141]  Hiroyuki Yano,et al.  Novel high-strength biocomposites based on microfibrillated cellulose having nano-order-unit web-like network structure , 2005 .

[142]  M. N. R. Kumar A review of chitin and chitosan applications , 2000 .

[143]  Qi Zhou,et al.  Nanostructured membranes based on native chitin nanofibers prepared by mild process. , 2014, Carbohydrate polymers.

[144]  Ayan Chakraborty,et al.  Cellulose microfibrils: A novel method of preparation using high shear refining and cryocrushing , 2005 .

[145]  A. Isogai,et al.  TEMPO-oxidized cellulose nanofibrils dispersed in organic solvents. , 2011, Biomacromolecules.

[146]  H. Yano,et al.  Preparation of chitin nanofibers with a uniform width as alpha-chitin from crab shells. , 2009, Biomacromolecules.

[147]  Alain Dufresne,et al.  Review of recent research into cellulosic whiskers, their properties and their application in nanocomposite field. , 2005, Biomacromolecules.

[148]  Guoqiang Chen,et al.  The application of polyhydroxyalkanoates as tissue engineering materials. , 2005, Biomaterials.

[149]  Wenshuai Chen,et al.  Preparation of millimeter-long cellulose I nanofibers with diameters of 30–80 nm from bamboo fibers , 2011 .

[150]  K. Abe Nanofibrillation of dried pulp in NaOH solutions using bead milling , 2016, Cellulose.

[151]  Lihui Weng,et al.  Morphology and properties of soy protein isolate thermoplastics reinforced with chitin whiskers. , 2004, Biomacromolecules.

[152]  Yimin Fan,et al.  TEMPO-mediated oxidation of β-chitin to prepare individual nanofibrils , 2009 .

[153]  Markus J Buehler,et al.  Liquid Exfoliated Natural Silk Nanofibrils: Applications in Optical and Electrical Devices , 2016, Advanced materials.

[154]  Sabu Thomas,et al.  A novel method for the synthesis of cellulose nanofibril whiskers from banana fibers and characterization. , 2008, Journal of agricultural and food chemistry.