Optimization of Production-Distribution Problem in Supply Chain Management under Stochastic and Fuzzy Uncertainties

Production-Distribution Problem (PDP) in Supply Chain Management (SCM) is an important tactical decision. One of the challenges in this decision is the size and complexity of supply chain system (SCS). On the other side, a tactical operation is a mid-term plan for 6–12 months; therefore, it includes different types of uncertainties, which is the second challenge. In the literature, the uncertain parameters were modeled as stochastic or fuzzy. However, there are a few studies in the literature that handle stochastic and fuzzy uncertainties simultaneously in PDP. In this paper, the modeling and solution approaches of PDP which contain stochastic and fuzzy uncertainties simultaneously are investigated for a SCS that includes multiple suppliers, multiple products, multiple plants, multiple warehouses, multiple retailers, multiple transport paths, and multiple time periods, which, to the best of the author’s knowledge, is not handled in the literature. The PDP contains deterministic, fuzzy, fuzzy random, and random fuzzy parameters. To the best of the author’s knowledge, there is no study in the literature which considers all of them simultaneously in PDP. An analytic solution approach has been developed by using possibilistic programming and chance-constrained programming approaches. The proposed modeling and solution approaches are implemented in a numerical example. The solution has shown that the proposed approaches successfully handled uncertainties and produce robust solutions for PDP.

[1]  Mingyuan Chen,et al.  A linear programming model for integrated steel production and distribution planning , 1997 .

[2]  Seyed Taghi Akhavan Niaki,et al.  A bi-objective integrated procurement, production, and distribution problem of a multi-echelon supply chain network design: A new tuned MOEA , 2015, Comput. Oper. Res..

[3]  Reza Zanjirani Farahani,et al.  A distribution planning model for natural gas supply chain: A case study , 2009 .

[4]  C. R. Bector,et al.  Fuzzy Mathematical Programming and Fuzzy Matrix Games (Studies in Fuzziness and Soft Computing) , 2005 .

[5]  Gajendra K. Adil,et al.  Aggregate and detailed production planning integrating procurement and distribution plans in a multi-site environment , 2007 .

[6]  Tien-Fu Liang,et al.  Fuzzy multi-objective production/distribution planning decisions with multi-product and multi-time period in a supply chain , 2008, Comput. Ind. Eng..

[7]  Bülent Çatay,et al.  Strategic level three-stage production distribution planning with capacity expansion , 2006, Comput. Ind. Eng..

[8]  Cheng-Liang Chen,et al.  Multi-objective optimization of multi-echelon supply chain networks with uncertain product demands and prices , 2004, Comput. Chem. Eng..

[9]  K. L. Mak,et al.  Integrated partner selection and production-distribution planning for manufacturing chains , 2015, Comput. Ind. Eng..

[10]  Felix T.S. Chan,et al.  A hybrid genetic algorithm for production and distribution , 2005 .

[11]  Prem Vrat,et al.  An integrated production-inventory-distribution model for manufacture of urea: a case , 1991 .

[12]  Atul P. Kanyalkar,et al.  An integrated aggregate and detailed planning in a multi-site production environment using linear programming , 2005 .

[13]  Reza Tavakkoli-Moghaddam,et al.  Comprehensive fuzzy multi-objective multi-product multi-site aggregate production planning decisions in a supply chain under uncertainty , 2015, Appl. Soft Comput..

[14]  Jiuping Xu,et al.  Production-distribution planning of construction supply chain management under fuzzy randomenvironment for large-scale construction projects , 2012 .

[15]  S. Ali Torabi,et al.  A robust possibilistic programming approach for pharmaceutical supply chain network design , 2015, Comput. Chem. Eng..

[16]  E. Hassini,et al.  Multi-site production planning integrating procurement and distribution plans in multi-echelon supply chains: an interactive fuzzy goal programming approach , 2009 .

[17]  Hasan Pirkul,et al.  Planning and coordination of production and distribution facilities for multiple commodities , 2001, Eur. J. Oper. Res..

[18]  Reza Zanjirani Farahani,et al.  A review and critique on integrated production–distribution planning models and techniques , 2013 .

[19]  Hamid Davoudpour,et al.  An integrated supply chain production-distribution planning with stochastic demands , 2014, Comput. Ind. Eng..

[20]  H. Zimmermann Fuzzy programming and linear programming with several objective functions , 1978 .

[21]  F. Jolai,et al.  Integrated multi-site production-distribution planning in supply chain by hybrid modelling , 2010 .

[22]  Etienne E. Kerre,et al.  Defuzzification: criteria and classification , 1999, Fuzzy Sets Syst..

[23]  Jaime Luna Coronado An optimization model for strategic supply chain design under stochastic capacity disruptions , 2007 .

[24]  Rafik A. Aliev,et al.  Fuzzy-genetic approach to aggregate production-distribution planning in supply chain management , 2007, Inf. Sci..

[25]  John M. Wassick,et al.  Chemical supply chain network optimization , 2008, Comput. Chem. Eng..

[26]  Linet Özdamar,et al.  A hierarchical planning approach for a production-distribution system , 1999 .

[27]  David F. Pyke,et al.  Performance characteristics of stochastic integrated production-distribution systems , 1993 .

[28]  Zubair M. Mohamed An integrated production-distribution model for a multi-national company operating under varying exchange rates , 1999 .

[29]  Mitsuo Gen,et al.  A steady-state genetic algorithm for multi-product supply chain network design , 2009, Comput. Ind. Eng..

[30]  Behrooz Karimi,et al.  A new robust optimization approach for integrated multi-echelon, multi-product, multi-period supply chain network design under process uncertainty , 2015 .

[31]  Young Hae Lee,et al.  Production-distribution planning in supply chain considering capacity constraints , 2002 .

[32]  Bilge Bilgen,et al.  Application of fuzzy mathematical programming approach to the production allocation and distribution supply chain network problem , 2010, Expert Syst. Appl..

[33]  Mitsuo Gen,et al.  Hybrid genetic algorithm for multi-time period production/distribution planning , 2005, Comput. Ind. Eng..

[34]  Yian-Kui Liu,et al.  Expected value of fuzzy variable and fuzzy expected value models , 2002, IEEE Trans. Fuzzy Syst..

[35]  Irem Ozkarahan,et al.  COLLABORATIVE PRODUCTION-DISTRIBUTION PLANNING IN SUPPLY CHAIN: A FUZZY GOAL PROGRAMMING APPROACH , 2008 .

[36]  Mahdi Bashiri,et al.  A NEW APPROACH TO TACTICAL AND STRATEGIC PLANNING IN PRODUCTION– DISTRIBUTION NETWORKS , 2012 .

[37]  K. Demirli,et al.  Production-Distribution Planning with Fuzzy Costs , 2006, NAFIPS 2006 - 2006 Annual Meeting of the North American Fuzzy Information Processing Society.

[38]  Christian Prins,et al.  A reactive GRASP and path relinking for a combined production-distribution problem , 2007, Comput. Oper. Res..

[39]  D. Lambert,et al.  Issues in Supply Chain Management , 2000 .

[40]  Hau L. Lee,et al.  Strategic Analysis of Integrated Production-Distribution Systems: Models and Methods , 1988, Oper. Res..

[41]  Jiafu Tang,et al.  Heuristics-based integrated decisionsfor logistics network systems , 2004 .

[42]  Mikael Rönnqvist,et al.  Integrated Production and Distribution Planning for Södra Cell AB , 2007, J. Math. Model. Algorithms.

[43]  Vincent F. Yu,et al.  Integrated Location-Production-Distribution Planning in a Multiproducts Supply Chain Network Design Model , 2015 .

[44]  Yian-Kui Liu,et al.  Expected Value Operator of Random Fuzzy Variable, Random Fuzzy Expected Value Models , 2003, Int. J. Uncertain. Fuzziness Knowl. Based Syst..

[45]  El-Houssaine Aghezzaf,et al.  A matheuristic for aggregate production–distribution planning with mould sharing , 2013 .

[46]  Hamdy A. Taha,et al.  Operations research: an introduction / Hamdy A. Taha , 1982 .

[47]  Zhi-Long Chen,et al.  Integrated Production and Outbound Distribution Scheduling: Review and Extensions , 2010, Oper. Res..

[48]  José Luis González Velarde,et al.  A heuristic algorithm for a supply chain's production-distribution planning , 2015, Comput. Oper. Res..

[49]  Jamil Ahmad,et al.  Multi Objective Production–Distribution Decision Making Model Under Fuzzy Random Environment , 2014 .

[50]  Sankar Sengupta,et al.  A hierarchical process industry production–distribution planning model , 2009 .

[51]  Tatsushi Nishi,et al.  A distributed decision making system for integrated optimization of production scheduling and distribution for aluminum production line , 2007, Comput. Chem. Eng..

[52]  Sanjay Jain,et al.  Development of a high-level supply chain simulation model , 2001, Proceeding of the 2001 Winter Simulation Conference (Cat. No.01CH37304).

[53]  Gregory V. Frazier,et al.  An integrated location, production, distribution and investment model for a multinational corporation , 2003 .

[54]  Yuping Wang,et al.  Multiobjective bilevel optimization for production-distribution planning problems using hybrid genetic algorithm , 2014, Integr. Comput. Aided Eng..

[55]  Seyed Taghi Akhavan Niaki,et al.  Robust optimization approach for an aggregate production–distribution planning in a three-level supply chain , 2015 .

[56]  Gerd Finke,et al.  An Integrated Model for an Industrial Production–Distribution Problem , 2001 .