Minimum quantity lubrication in grinding: effects of abrasive and coolant–lubricant types

Abstract This research has been conducted to study the influence of the abrasive and coolant–lubricant types on the minimum quantity lubrication (MQL) grinding performance. One type of CBN and three types of conventional wheels (corundum) have been tested. The tests have been performed in presence of fluid, air jet and eleven types of coolant–lubricants, as well as, in dry condition. The results indicate that the finest surface quality and lower grinding forces could be obtained while grinding with CBN wheel. In case of conventional wheels, the coarser and high porosity wheels induce much proper grinding results. Furthermore, grinding when utilizing MQL with oil results in higher grinding performance.

[1]  Bin Shen,et al.  Minimum quantity lubrication grinding using nanofluids , 2008 .

[2]  Domnita Fratila,et al.  Evaluation of near-dry machining effects on gear milling process efficiency , 2009 .

[3]  Li Shu,et al.  The need for global coordination in sustainable development , 2009 .

[4]  J. Paulo Davim,et al.  Machining : fundamentals and recent advances , 2008 .

[5]  S. Malkin,et al.  Thermal Analysis of Grinding , 2007 .

[6]  V. Astakhov Tribology of metal cutting , 2006 .

[7]  M. Sadeghi,et al.  An experimental investigation of the effects of workpiece and grinding parameters on minimum quantity lubrication—MQL grinding , 2009 .

[8]  Viktor P. Astakhov,et al.  Ecological Machining: Near-dry Machining , 2008 .

[9]  Stephen Malkin,et al.  Grinding Technology: Theory and Applications of Machining with Abrasives , 1989 .

[10]  Peter Krajnik,et al.  Transitioning to sustainable production – Part I: application on machining technologies , 2010 .

[11]  E. Westkämper,et al.  Influence of the type of coolant lubricant in grinding with CBN tools , 2007 .

[12]  Claudio Boer,et al.  The incoming global technological and industrial revolution towards competitive sustainable manufacturing , 2008 .

[13]  Taghi Tawakoli,et al.  Investigation on minimum quantity lubricant-MQL grinding of 100Cr6 hardened steel using different abrasive and coolant–lubricant types , 2010 .

[14]  Taghi Tawakoli,et al.  Influence of oil mist parameters on minimum quantity lubrication – MQL grinding process , 2010 .

[15]  N. Fredj,et al.  Effects of abrasive type cooling mode and peripheral grinding wheel speed on the AISI D2 steel ground surface integrity , 2009 .

[16]  Peter Krajnik,et al.  Transitioning to sustainable production – part II: evaluation of sustainable machining technologies , 2010 .

[17]  Ichiro Inasaki,et al.  Tribology of Abrasive Machining Processes , 2004 .

[18]  B. Izquierdo,et al.  Machining evaluation of a hybrid MQL-CO2 grinding technology , 2010 .