Power quality improvement in load commutated inverter-fed synchronous motor drives

The load commutated inverter (LCI)-fed synchronous motor (SM) drive, also known as commutatorless motor (CLM) drive, is popular in high power applications. Most promising features of these drives include high efficiency, economic operation, flexibility of operation and variable speed in high power range, which led to their applications in blowers, fans, pumps, mill drives for a range of industries as mining, water treatment plants, chemical, paper, textile, cement, rolling mills and petrochemical plants. However, the power quality (PQ) concerns have resulted in a set-back for such applications of these drives. This study investigates various topologies for the mitigation of PQ problems in LCI-fed SM drives using multi-pulse AC-DC converters. A set of hybrid topologies is proposed to feed CLM, which use a multi-winding transformer and diode rectifiers with a chopper cascaded named as -rectifier-chopper-. These topologies improve PQ at AC mains, that is, reduce total harmonic distortion in the input current and correct the power factor. It also presents a basis for selection of a suitable AC-DC converter for PQ improvement at the input AC mains of the LCI-fed SM drives.

[1]  Tore Undeland,et al.  Power Electronics: Converters, Applications and Design , 1989 .

[2]  J. Beak,et al.  Re-using and re-rating older rectifiers with new DC/DC choppers , 2000, Record of Conference Papers. Industry Applications Society Forty-Seventh Annual Conference. 2000 Petroleum and Chemical Industry Technical Conference (Cat. No.00CH37112).

[3]  D. B. Staley,et al.  55000 hp adjustable speed drive system replacement project , 1999, IEEE International Electric Machines and Drives Conference. IEMDC'99. Proceedings (Cat. No.99EX272).

[4]  Bhim Singh,et al.  A Novel Polygon Based 18-Pulse AC–DC Converter for Vector Controlled Induction Motor Drives , 2007 .

[5]  Derek A. Paice,et al.  Power Electronic Converter Harmonics: Multipulse Methods for Clean Power , 1995 .

[6]  Shigeo Masukawa,et al.  New Method for Reducing Harmonics Involved in Input and Output of Rectifier with Interphase Transformer , 1986, IEEE Transactions on Industry Applications.

[7]  R. E. Morrison,et al.  Minimisation of interharmonic currents from a current source AC drive by means of a selective DC side active filter , 1995 .

[8]  M. Villablanca,et al.  Adjustable speed synchronous motors. I. System harmonic reduction , 1999, Conference Record of the 1999 IEEE Industry Applications Conference. Thirty-Forth IAS Annual Meeting (Cat. No.99CH36370).

[9]  George J. Wakileh Power Systems Harmonics: Fundamentals, Analysis and Filter Design , 2001 .

[10]  Neville R. Watson,et al.  Power System Quality Assessment , 2000 .

[11]  P. S. Hamer,et al.  Design, fabrication, and back-to-back test of 14200 HP, two-pole cylindrical-rotor synchronous motor for ASD application , 1996, Proceedings of 1996 IAS Petroleum and Chemical Industry Technical Conference.

[12]  I. Barbi,et al.  Comparative analysis between two proposed uses of the line inter-phase transformer in 12 pulse three phase rectifiers , 1996, V IEEE International Power Electronics Congress Technical Proceedings, CIEP 96.

[13]  J. M. D. Murphy,et al.  Power Electronic Control of Ac Motors , 1988 .

[14]  Sewan Choi,et al.  A new active interphase reactor for 12-pulse rectifiers provides clean power utility interface , 1995 .

[15]  V. Scaini,et al.  High-current DC choppers in the metals industry , 2002 .

[16]  Gopal Dubey Power Semiconductor Controlled Drives , 1989 .

[17]  Barry Wood,et al.  Application of a 15000 hp, 6000 r/min adjustable speed drive in a petrochemical facility , 1994 .

[18]  Dushan Boroyevich,et al.  Review of high-performance three-phase power-factor correction circuits , 1997, IEEE Trans. Ind. Electron..

[19]  Mohammad A. S. Masoum,et al.  Power Quality in Power Systems and Electrical Machines , 2008 .

[20]  Antonio Moreno-Munoz,et al.  Power quality : mitigation technologies in a distributed environment , 2007 .

[21]  S. M. Peeran,et al.  Application, design, and specification of harmonic filters for variable frequency drives , 1995 .

[22]  M. Villablanca,et al.  Harmonic Reduction in Adjustable-Speed Synchronous Motors , 2001, IEEE Power Engineering Review.

[23]  Peter Tavner,et al.  The application of drives and generator technology to a modern container ship , 1999, IEMDC 1999.

[24]  A. K. Chattopadhyay,et al.  Performance of an SCR-inverter-based commutatorless series motor with load commutation and unaided start-up capability , 1999, Conference Record of the 1999 IEEE Industry Applications Conference. Thirty-Forth IAS Annual Meeting (Cat. No.99CH36370).

[25]  Amit Patra,et al.  Design and implementation of the control system for an inverter-fed synchronous motor drive , 2002, IEEE Trans. Control. Syst. Technol..

[26]  Kamal Al-Haddad,et al.  A review of active filters for power quality improvement , 1999, IEEE Trans. Ind. Electron..

[27]  George J. Wakileh Power Systems Harmonics , 2001 .

[28]  David Finney Variable Frequency Ac Motor Drive Systems , 1988 .

[29]  Eduardo P. Wiechmann,et al.  Sequential connection and phase control of a high-current rectifier optimized for copper electrowinning applications , 2000, IEEE Trans. Ind. Electron..

[30]  K. Al-Haddad,et al.  Multipulse AC–DC Converters for Improving Power Quality: A Review , 2008, IEEE Transactions on Power Electronics.

[31]  Bhim Singh,et al.  A 36-Pulse AC-DC Converter for Line Current Harmonic Reduction , 2006 .

[32]  Bhim Singh,et al.  Hybrid filters for power quality improvement , 2005 .

[33]  Guy Seguier Power electronic converters: AC-DC conversion , 1986 .

[34]  Bhim Singh,et al.  Multipulse improved-power-quality AC-DC convertors for vector-controlled induction-motor drives , 2006 .

[35]  Bin Wu,et al.  High-Power Converters and AC Drives , 2006 .

[36]  Math Bollen,et al.  Understanding Power Quality Problems: Voltage Sags and Interruptions , 1999 .

[37]  W. J. Frey Retrofit experience of an 8000 HP pipeline compressor variable speed drive , 1991, Industry Applications Society 38th Annual Petroleum and Chemical Industry Conference.

[38]  D. Schafer,et al.  Adjustable speed drive using a single 135000 HP synchronous motor , 1999 .

[39]  Bhim Singh,et al.  24-Pulse AC-DC Converter for Power Quality Improvement in Vector Controlled Induction Motor Drives , 2006 .

[40]  S. A. Mircevski,et al.  Energy saving with pump's AC adjustable speed drives , 1998, MELECON '98. 9th Mediterranean Electrotechnical Conference. Proceedings (Cat. No.98CH36056).

[41]  E. B. Turner,et al.  Adjustable-speed drive applications in the oil and gas pipeline industry , 1989 .

[42]  Surajit Chattopadhyay,et al.  Electric Power Quality , 2011 .

[43]  Prasad Enjeti,et al.  New 24-pulse diode rectifier systems for utility interface of high-power AC motor drives , 1997 .

[44]  R. Bhatia,et al.  Commissioning and operational experience for the 135000 HP adjustable speed drive at NASA's national transonic facility , 1999, IEEE International Electric Machines and Drives Conference. IEMDC'99. Proceedings (Cat. No.99EX272).

[45]  Herbert W. Weiss Power Transmission to Synchronous Machines for Adjustable-Speed Pump and Compressor Drive Systems , 1983, IEEE Transactions on Industry Applications.

[46]  G. J. Neidhofer,et al.  Large converter-fed synchronous motors for high speeds and adjustable speed operation: design features and experience , 1997 .

[47]  Bimal K. Bose,et al.  Modern Power Electronics and AC Drives , 2001 .

[48]  R. Wells Solid state power rectifiers : an applied technology , 1982 .

[49]  Eduardo P. Wiechmann,et al.  Large current rectifiers: State of the art and future trends , 2005, IEEE transactions on industrial electronics (1982. Print).

[50]  Thomas A. Lipo,et al.  A State Space Analysis of LCI Fed Synchronous Motor Drives in the Steady State , 1985, IEEE Transactions on Industry Applications.

[51]  Allan B. Plunkett,et al.  System Design Method for a Load Commutated Inverter-Synchronous Motor Drive , 1984, IEEE Transactions on Industry Applications.

[52]  J. T. Boys,et al.  Analysis of LCI synchronous motor drives with finite DC link inductance , 1993 .

[53]  R. A. Roberton,et al.  Adjustable frequency drive system for North Sea gas pipeline , 1996 .

[54]  Kamal Al-Haddad,et al.  A review of three-phase improved power quality AC-DC converters , 2003, IEEE Transactions on Industrial Electronics.

[55]  Johannes Schaefer,et al.  Rectifier circuits : theory and design , 1965 .

[56]  Bin Wu,et al.  High-Power Converters and ac Drives: Wu/High-Power Converters and ac Drives , 2006 .

[57]  G. Bhuvaneswari,et al.  Power-quality improvements in vector-controlled induction motor drive employing pulse multiplication in AC-DC converters , 2006, IEEE Transactions on Power Delivery.

[58]  Prasad Enjeti,et al.  A new approach to improve power factor and reduce harmonics in a three phase diode rectifier type utility interface , 1993, Conference Record of the 1993 IEEE Industry Applications Conference Twenty-Eighth IAS Annual Meeting.

[59]  D.C. Azbill,et al.  A case study of replacing steam turbines with LCI type variable speed drives , 1990, Conference Record of the 1990 IEEE Industry Applications Society Annual Meeting.