Chemical-system reliability: a review

Selected published literature on chemical-system reliability is reviewed. The literature is classified into several categories. These categories include: reliability prediction and analysis; reliability/maintenance/safety; risk analysis, control and assessment; fault diagnosis and propagation; failure analysis and prevention; failure data and analysis; reliability optimization; human reliability; application of reliability engineering to process plant industries; availability analysis; and life-cycle cost and economy. The literature is collected mainly from major journals and conference proceedings. An extensive list of references is presented. >

[1]  Raymond A. Freeman Problems with risk analysis in the chemical industry. A detailed examination of the theoretical and practical problems faced by the risk analyst in the study of a chemical plant , 1983 .

[2]  Gary J. Powers,et al.  Fault tree synthesis for chemical processes , 1974 .

[3]  H. P. Bloch,et al.  Downtime prompts upgrading of centrifugal pumps , 1985 .

[4]  Diter Cohn Chain reaction power system failure in a fertilizer complex. A detailed case‐history account of a power‐system failure and a discussion of the safeguards installed to prevent a repetition , 1983 .

[5]  F. P. Lees,et al.  The propagation of faults in process plants: 3. An interactive, computer-based facility , 1986 .

[6]  A. M. Schreiber Using event trees and fault trees , 1982 .

[7]  G. Opschoor,et al.  Risk analysis in the process industries—an ISGRA update , 1985 .

[8]  James D. Jones,et al.  Repair of TMI‐1 OTSG tube failures. Use of a kinetic tube‐expansion process to resesal tubes within the upper tube sheet provides a cost‐effective and relatively low‐expousure repair process , 1983 .

[9]  R. F. de la Mare,et al.  Early life availability of chemical process plant , 1981 .

[10]  E. M. Cohen Fault-tolerant processes , 1985 .

[11]  F. P. Lees,et al.  The propagation of faults in process plants: 4. Fault tree synthesis of a pump system changeover sequence , 1986 .

[12]  G. N. Kirby,et al.  Preventing failures of equipment subject to explosions , 1986 .

[13]  Mark A. Kramer Malfunction diagnosis using quantitative models with non‐boolean reasoning in expert systems , 1987 .

[14]  Robert W. Clark,et al.  Failure of a 1500 psig steam line , 1984 .

[15]  Ole Platz,et al.  An Assessment of the Rate of Occurrence of High Hydrogen Content in a Chlorine Production Plant , 1981 .

[16]  John Andrews,et al.  Application of the digraph method of fault tree construction to process plant , 1986 .

[17]  P. K. Andow,et al.  Fault diagnosis using intelligent knowledge based systems , 1985 .

[18]  H. G Lawley Operability Studies and Hazard Analysis , 1974 .

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[21]  Samuel J. Brown The effects of system dynamics on failure: Illustrative examples , 1987 .

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[23]  D. V. Petkar Safety standard for chemical plant , 1981 .

[24]  Colin Dunglinson,et al.  Interval Reliability for Initiating and Enabling Events , 1983, IEEE Transactions on Reliability.

[25]  W. L. Jebens Reduce plant operating risks , 1986 .

[26]  F. P. Lees,et al.  The propagation of faults in process plants: 2. Fault tree synthesis , 1986 .

[27]  Balbir S. Dhillon,et al.  Bibliography of literature on chemical systems reliability , 1984 .

[28]  Hiromitsu Kumamoto,et al.  Protective System Hazard Analysis , 1978 .

[29]  Margaret Mock Carroll Polyvinylchloride (PVC) pipe reliability and failure modes , 1985 .

[30]  M. W. J. Lewis Failure diagnosis. I , 1984 .

[31]  J. C. Parmar,et al.  The propagation of faults in process plants: Hazard identification , 1987 .

[32]  Zoe Nivolianitou,et al.  Reliability analysis of chemical processes by the DYLAM approach , 1986 .

[33]  H. Matsuyama,et al.  A graphical approach to causes and effects analysis of chemical processing systems , 1979 .

[34]  G. R. Prescott,et al.  Failure of high pressure synthesis pipe , 1986 .

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[36]  Mario Dal Cin Parallel processing: Fault Tolerance II , 1988 .

[37]  John Prijatel Failure analysis of ammonia plant shutdown instrumentation and control , 1984 .

[38]  P. T. Jones Resolving seal and bearing failures in process pumps , 1980 .

[39]  M. J. Lerman Extending the life of glass-lined equipment , 1987 .

[40]  J. I. Ansell,et al.  Modelling the reliability of sodium sulphur cells , 1987 .

[41]  R. J. Aird Practical estimation of reliability parameters for process equipment , 1984 .

[42]  T. Margetts PLCs for alarm and shutdown systems , 1986 .

[43]  Eiji O'Shima,et al.  A graphical approach to cause and effect analysis of chemical processing systems , 1980 .

[44]  H. J. Styhr Petersen,et al.  Fault-tree evaluation shows importance of testing instruments and controls , 1984 .

[45]  L. C. Doelp,et al.  Quantitative fault tree analysis: Gate‐by‐gate method , 1984 .

[46]  Morris E. Sweat An ammonia tank failure. A nuts‐and‐bolts account, covering the cause of failure, repair, and procedural changes made to prevent recurrence , 1983 .

[47]  Ernest J. Henley,et al.  Process Failure Analysis by Block Diagrams and Fault Trees , 1976 .

[48]  Raymond A. Freeman The use of risk assessment in the chemical industries , 1985 .

[49]  D. O. Hagon Use of frequency-consequence curves to examine the conclusions of published risk analyses and to define broad criteria for major hazard installations , 1984 .

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[51]  S. H. Zanakis,et al.  Reliability of a chemical process system: A simulation approach , 1974, WSC '74.

[52]  Gerald P. Williams,et al.  Causes of ammonia plant shutdowns survey V , 1988 .

[53]  P. K. Andow,et al.  Failures in control systems , 1984 .

[54]  M. W. J. Lewis Failure diagnosis. II , 1984 .

[55]  H. G. Lawley,et al.  Safety technology in the chemical industry: A problem in hazard analysis with solution , 1980 .

[56]  D. J Sherwin,et al.  Failure and maintenance data analysis at a petrochemical plant , 1983 .

[57]  P. K. Andow,et al.  An illustrative example of fault tree synthesis based on control loop structure , 1984 .

[58]  Ernest J. Henley,et al.  Process reliability analysis , 1975 .

[59]  H. L. Williams,et al.  NASA reliability techniques in the chemical industry , 1970 .

[60]  Hiromitsu Kumamoto,et al.  Safety and reliability synthesis of systems with control loops , 1979 .

[61]  H. I. Joschek Risk assessment in the chemical industries. Quantitative risk assessment is of little practical value to plant managers or design engineers. A German view , 1983 .

[62]  Dennis A. Novacek Pump and motor failure in a hot potassium‐carbonate system. A case‐history study of a pump failure and the corrective measures introduced to prevent future breakdowns , 1983 .

[63]  M. Schwartz,et al.  Piping and instrumentation diagrams , 1984 .

[64]  D. Kohan The design of interlocks and alarms , 1984 .

[65]  A. Z. Keller,et al.  Availability studies of two similar chlorine production plant , 1981 .

[66]  R. Krishnaswamy,et al.  Corrective maintenance and performance optimization , 1984 .

[67]  F. L. Leverenz,et al.  Guidelines for hazard evaluation procedures: Preparation and content , 1987 .

[68]  J. S. Arendt,et al.  Reliability and hazards analysis of a cumene hydroperoxide plant , 1986 .

[69]  J. Notman,et al.  Reliability of a solids—Fluid handling process plant , 1985 .

[70]  W. L. Sheppard Failure analysis of chemically resistant monolithic surfacings , 1984 .

[71]  H. Ozog Hazard identification, analysis and control , 1985 .

[72]  F. P. Lees,et al.  The propagation of faults in process plants: 1. Modelling of fault propagation , 1986 .

[73]  J. Troy Martel Safety and reliability of microprocessor based combustion safeguard systems , 1984 .

[74]  Ravi Randhava,et al.  Hazard analysis of supercritical extraction , 1985 .