Factors affecting the microstructure of porous ceramics

In this study, porous ceramics were produced by using two methods: the polymeric sponge and foam method. A study of the effect of viscosity on the characteristics of the final product produced using the polymeric sponge method revealed that the microstructure of porous ceramics is highly affected by the viscosity of the slurry. The optimal ratio between porosity and the strength of the porous material was achieved by subsequently repeating the immersing and drying processes. A study of the porous material obtained using the foam method revealed that the pore size and foam volume can be controlled by varying the amounts of anhydride and thermal blowing agent. The problem related to foam collapsing was solved by using a thermal blowing agent. The microstructure of the samples was characterized by SEM.