Synthesis of large-scale heat exchanger networks using a sequential match reduction approach

Abstract In this paper, a sequential approach is outlined which generates networks for industrial sized heat exchanger network synthesis (HENS) problems. The proposed match reduction approach solves a sequence of subproblems, posed as transportation problems, successively reducing the set of matches that are considered in the next stage. The terms involved in the objective function are included at each step with increasing accuracy, until a final design is obtained. One of the subproblems identifies subsets of matches that can be designed separately. Due to the sequential approach, the final design is an approximating solution. Two examples are presented to illustrate the potential of the proposed method. The results show that large HENS problems can be solved to good solutions with modest computational effort. The obtained solutions are in fact, better than the results reported earlier in the literature.

[1]  Daniel R. Lewin,et al.  A generalized method for HEN synthesis using stochastic optimization. II. : The synthesis of cost-optimal networks , 1998 .

[2]  Frank Pettersson,et al.  Optimization of Large-scale Heat Exchanger Network Synthesis Problems , 2003, Modelling and Simulation.

[3]  Jacek Jeżowski,et al.  A new methodology for simultaneous optimization of capital and operating cost targets in heat exchanger network design , 2000 .

[4]  Christodoulos A. Floudas,et al.  Automatic synthesis of optimum heat exchanger network configurations , 1986 .

[5]  L. Naess,et al.  The synthesis of cost optimal heat exchanger networks. An industrial review of the state of the art , 1988 .

[6]  Atsunobu Ichikawa,et al.  Synthesis of optimal heat exchange systems—an approach by the optimal assingment problem in linear programming , 1971 .

[7]  T. Umeda,et al.  A thermodynamic approach to the synthesis of heat integration systems in chemical processes , 1979 .

[8]  Serge Domenech,et al.  Experiments in process synthesis via mixed-integer programming , 1989 .

[9]  Kevin C. Furman,et al.  Computational complexity of heat exchanger network synthesis , 2001 .

[10]  Ignacio E. Grossmann,et al.  Simultaneous optimization models for heat integration—II. Heat exchanger network synthesis , 1990 .

[11]  Ignacio E. Grossmann,et al.  A structural optimization approach in process synthesis. II: Heat recovery networks , 1983 .

[12]  Kevin C. Furman,et al.  A Critical Review and Annotated Bibliography for Heat Exchanger Network Synthesis in the 20th Century , 2002 .

[13]  Jaime Cerda,et al.  Synthesizing heat exchanger networks having restricted stream/stream matches using transportation problem formulations , 1983 .

[14]  B. Linnhoff,et al.  The pinch design method for heat exchanger networks , 1983 .

[15]  Bodo Linnhoff,et al.  Cost optimum heat exchanger networks—1. Minimum energy and capital using simple models for capital cost , 1990 .

[16]  Serge Domenech,et al.  Synthesis of heat‐exchanger network by simulated annealing and NLP procedures , 1997 .

[17]  Howard Ten Broeck Economic Selection of Exchanger Sizes , 1944 .

[18]  R. M. Wood,et al.  A Method for Automated Heat-Exchanger Network Synthesis Using Block Decomposition and Nonlinear Optimization , 1995 .