Short and long term optimization for micro-object conveying with air-jet modular distributed system

Abstract Smart surface is a new conveying technology composed of a 2D planar surface presenting a matrix of distributed autonomous blocks. Every block contains a micro-electro-mechanical system (MEMS) actuator that controls the transfer of a possible object located above the block to the neighboring blocks, using air-jet forces. The spatial characteristics of the blocks impose some limits on the memory, energy and computation capabilities of the MEMS blocks. On the other hand, the system can reach several thousands of blocks making necessary to propose scalable algorithmic solutions. This paper studies different distributed algorithms to convey an object from an initial to a target position in the smart surface. The conveying policy emphasizes the long term use of the smart surface and the objects conveying efficiency measured by the time of the transfer. The problem stands as an original case of multi-objective Shortest Path problem (MOSP). Original because the quality of a given path is not evaluated by the sum of the weights of its segments, and because the segment weights change according to the used paths as provided by the algorithm itself. Therefore, the efficiency of a given algorithm is assessed on the basis of its performance during a long period of time. We describe here the best way to combine these two objectives and we propose a scalable incremental distributed protocol for objects conveying. The path optimality is adjusted according to the required calculation complexity. The performances of the different algorithmic and modeling variations are analyzed in terms of memory, time, computation and exchanged messages complexity. The obtained results prove the scalability of the algorithm, with linear computational, memory and convergence time complexity, and confirm the improvement of smart surface usage compared to a naive approach. The system lifespan increases of up to 130% on 40 × 40 smart surface, while the transfer cost (time and energy) is reduced. We show also that the computation time of the path with the incremental algorithm can be significantly reduced without significant degradation of the conveying system performance. For example, in a 40 × 40 smart surface, the number of messages is divided by 4 while the number of conveyed objects is only reduced by a ratio of 4%.

[1]  Edsger W. Dijkstra,et al.  Communication with an Automatic Computer , 1959 .

[2]  Kameng Nip,et al.  Combinations of Some Shop Scheduling Problems and the Shortest Path Problem: Complexity and Approximation Algorithms , 2015, COCOON.

[3]  Guillaume J. Laurent,et al.  Design, modeling and control of a modular contactless wafer handling system , 2015, 2015 IEEE International Conference on Robotics and Automation (ICRA).

[4]  Julien Bourgeois,et al.  Optimal Path Evolution in a Dynamic Distributed MEMS-Based Conveyor , 2016, DepCoS-RELCOMEX.

[5]  Zhong-Zhong Jiang,et al.  A novel model and its algorithms for the shortest path problem of dynamic weight-varying networks in Intelligent Transportation Systems , 2017, J. Intell. Fuzzy Syst..

[6]  Julien Bourgeois,et al.  Distributed control architecture for smart surfaces , 2010, 2010 IEEE/RSJ International Conference on Intelligent Robots and Systems.

[7]  Stefan Hougardy,et al.  The Floyd-Warshall algorithm on graphs with negative cycles , 2010, Inf. Process. Lett..

[8]  Martin Kröger,et al.  Shortest multiple disconnected path for the analysis of entanglements in two- and three-dimensional polymeric systems , 2005, Comput. Phys. Commun..

[9]  Hakim Mabed,et al.  Multicriteria optimization in distributed micro-conveying platform , 2017, SAC.

[10]  Julien Bourgeois,et al.  Hybrid prognostic approach for Micro-Electro-Mechanical Systems , 2015, 2015 IEEE Aerospace Conference.

[11]  Kamran Javed,et al.  A robust and reliable data-driven prognostics approach based on Extreme Learning Machine and Fuzzy Clustering , 2014 .

[12]  Hiroyuki Fujita,et al.  A conveyance system using air flow based on the concept of distributed micro motion systems , 1994 .

[13]  Yuan Gao,et al.  Shortest path problem of uncertain random network , 2016, Comput. Ind. Eng..

[14]  Jay Lee,et al.  Prognostics and health management design for rotary machinery systems—Reviews, methodology and applications , 2014 .

[15]  Sofie Demeyer Multiple objective shortest path algorithms for transportation problems , 2009 .

[16]  Julien Bourgeois,et al.  Post-prognostics decision making in distributed MEMS-based systems , 2019, J. Intell. Manuf..

[17]  Pekka Orponen,et al.  Lifetime maximization for multicasting in energy-constrained wireless networks , 2005 .

[18]  Kalyanmoy Deb,et al.  Multi-objective Optimization , 2014 .

[19]  Kaisa Miettinen,et al.  Nonlinear multiobjective optimization , 1998, International series in operations research and management science.

[20]  Richard L. Church,et al.  Finding shortest paths on real road networks: the case for A* , 2009, Int. J. Geogr. Inf. Sci..

[21]  Panos M. Pardalos,et al.  Handbook of Optimization in Telecommunications , 2006 .

[22]  Song Gao,et al.  Optimal paths in dynamic networks with dependent random link travel times , 2012 .

[23]  D. M. Tanner,et al.  MEMS reliability: Where are we now? , 2009, Microelectron. Reliab..

[24]  Julien Bourgeois,et al.  A hybrid prognostics approach for MEMS: From real measurements to remaining useful life estimation , 2016, Microelectron. Reliab..

[25]  H. Fujita,et al.  Design, fabrication, and control of MEMS-based actuator arrays for air-flow distributed micromanipulation , 2006, Journal of Microelectromechanical Systems.

[26]  Deep Medhi,et al.  Network routing - algorithms, protocols, and architectures , 2007 .

[27]  Noureddine Zerhouni,et al.  Condition assessment and fault prognostics of microelectromechanical systems , 2014, Microelectron. Reliab..

[28]  Nicolas Chaillet,et al.  Micro-conveying station for assembly of micro-components , 1997, Proceedings of the 1997 IEEE/RSJ International Conference on Intelligent Robot and Systems. Innovative Robotics for Real-World Applications. IROS '97.

[29]  Noureddine Zerhouni,et al.  Hybrid prognostic method applied to mechatronic systems , 2013 .

[30]  H. Nakazawa,et al.  Two-dimensional micro conveyer with integrated electrostatic actuators , 1999, Technical Digest. IEEE International MEMS 99 Conference. Twelfth IEEE International Conference on Micro Electro Mechanical Systems (Cat. No.99CH36291).

[31]  B. Rajesh,et al.  A COMPARATIVE ANALYSIS OF MULTI OBJECTIVE SHORTEST PATH PROBLEM , 2010 .